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The application of Life Cycle Assessment in the construction sector can be a very useful tool to reduce the environmental impact generated by the sector. In order to quantify the improvement in environmental terms with the use of artificial lightweight aggregates (LWA) manufactured with waste, in this work, we conducted a comparative evaluation of the life cycle of LWAs for a total of five different scenarios: LWAs obtained in a traditional way, i.e., using exclusively clay in their manufacture (Spanish blond clay, Portuguese red clay and Portuguese blond clay), and LWAs manufactured with four different wastes, with a partial substitution of 2.5% for each of the clays per waste (almond and hazelnut shells, sludge from the purification of paper money, cork dust and coffee grounds). The functional unit was set as the production of 1 kilo of lightweight aggregates and the CML 2000 methodology and the SimaPro software were used. The results obtained in this research allow us to conclude that the addition of organic wastes showed a slightly higher environmental performance than the conventional system, the ALAs manufactured with almond and hazelnut shells being the most environmentally friendly option, with reductions of more than 30% in some cases, followed by the LWAs manufactured with coffee grounds. On the other hand, the addition of paper sewage sludge and cork dust represents minimal environmental optimization.

Investigations on the application of Life Cycle Assessment (LCA) to the construction sector have shown that the environmental impact of construction products can be significantly reduced. To achieve this, the use of best available techniques and eco-innovation in production plants must be promoted. In this way, the use of finite natural resources can be replaced by waste generated in other production processes, preferably available locally, stimulating the creation of more sustainable products. Conducting a comparative LCA study between the traditional ceramic brick manufacturing process and the ceramic brick manufacturing process incorporating ‘alperujo’ (waste generated in the virgin oil extraction process), is an inevitable step to achieve the integration of circularity and eco-innovation in the production system of traditional ceramic materials, through the CML(Centrum voor Milieukunde Leiden) and IPCC(The Intergovernmental Panel on Climate Change) methodology. The obtained results suggest that the environmental benefits in this practice are very limited, even taking into account the contribution of different amounts of this waste to the production of bricks.