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We report an ablation enhancement (both deepening and widening in ablation profiles) on nickel by ultrashort double-pulse laser irradiation, an exception of the typical reduction trend observed in ablation rates for metals irradiated with double-pulse excitations. Maximized at a pulse-separation (τs) of approximately 4 ps, the enhancement was observed before τs was increased to approximately the electron-lattice energy relaxation time. An achievement of ablation, by temporal shaping a weak pulse with energy well below the single-pulse ablation threshold into two considerably weaker pulses, was demonstrated. It is proposed that the enhanced electron-phonon coupling and drop of electronic heat conductivity, both of which result from the reductions in electron temperature (by pulse shaping), co-contribute to the widening in ablation profiles, while the former one is responsible for the deepening. This letter proposed an ablation enhancement approach to ultrashort laser processing of nickel.

The femtosecond (fs) laser is a powerful tool to study ultrafast plasma dynamics, especially electron relaxation in strong ionization of dielectrics. Herein, temporal-spatial evolution of femtosecond laser induced plasma in fused silica was investigated using a two-color pump-probe technique (i.e., 400 nm and 800 nm, respectively). We demonstrated that when ionized electron density is lower than the critical density, free electron relaxation time is inversely proportional to electron density, which can be explained by the electron-ion scattering regime. In addition, electron density evolution within plasma was analyzed in an early stage (first 800 fs) of the laser-material interaction.

In this study, silicon micro/nanostructures of controlled size and shape are fabricated by chemical-etching-assisted femtosecond laser single-pulse irradiation, which is a flexible, high-throughput method. The pulse fluence is altered to create various laser printing patterns for the etching mask, resulting in the sequential evolution of three distinct surface micro/nanostructures, namely, ring-like microstructures, flat-top pillar microstructures, and spike nanostructures. The characterized diameter of micro/nanostructures reveals that they can be flexibly tuned from the micrometer (∼2 μm) to nanometer (∼313 nm) scales by varying the laser pulse fluence in a wide range. Micro-Raman spectroscopy and transmission electron microscopy are utilized to demonstrate that the phase state changes from single-crystalline silicon (c-Si) to amorphous silicon (a-Si) after single-pulse femtosecond laser irradiation. This amorphous layer with a lower etching rate then acts as a mask in the wet etching process. Meanwhile...

Femtosecond (fs) laser Bessel pulses can be employed for high-quality and high-speed fabrication of high-aspect-ratio uniform microhole arrays. This technique exhibits prominent potential in three-dimensional packaging, fluidic devices, fiber sensing, biomedical devices, and aeronautics. However, the fundamental mechanisms remain mysterious. Using the femtosecond time-resolved pump-probe shadowgraph technique, this study revealed that the generation of cylindrical shockwaves inside the bulk material and the corresponding compression mechanism play key roles in the formation of high-aspect-ratio microholes. The phenomena were observed in all experiments of Bessel beam drilling of polymethyl methacrylate. In the aforementioned cases, the compression mechanism was confirmed by measuring sample mass losses that were experimentally determined to be negligible. By contrast, neither cylindrical shockwave nor compression mechanism was observed when a fused silica or Gaussian laser beam was involved.

We report an extra freedom to modulate the femtosecond laser energy distribution to control the surface ablated structures through a copper-grid mask. Due to the reduced deposited pulse energy by changing the scanning speed or the pulse fluence, a sequential evolution of three distinctly different surface patterns with periodic distributions is formed, namely, striped ripple lines, ripple microdots, and surface modification. By changing the scanning speed, the number of the multiple dots in a lattice can be modulated. Moreover, by exploring the ablation process through the copper grid mask, it shows an abnormal enhanced ablation effect with strong dependence of the diffraction-aided fs laser ablated surface structures on polarization direction. The sensitivity shows a quasi-cosinusoid-function with a periodicity of π/2. Particularly, the connection process of striped ripple lines manifests a preferential formation direction with the laser polarization.

We developed a process to form transparent interconnections using graphene patterns that were synthesized by laser chemical vapor deposition. The number of graphene layers was tightly controlled by laser scan speed. Graphene patterns were fabricated at a high scan speed of up to 200 μm/s with a single-step process. The process time is about a million times faster than the conventional chemical vapor deposition method. The fabricated graphene patterns on nickel foils were directly transferred to desired positions on patterned electrodes. The position-controlled transfer with rapid single-step fabrication of graphene patterns provides an innovative pathway for graphene-based interconnections.

Freestanding two-dimensional (2D) few-layer graphene was formed through laser exfoliation of highly ordered pyrolytic graphite, using a pulsed neodymium-doped yttrium aluminum garnet (Nd:YAG) laser. Graphene sheets of several nanometers in thickness and micrometers in size were obtained. The laser exfoliation process was investigated at different laser fluences and distances between target and substrate. Three different phases, amorphous carbon, few-layer graphene sheets, and thin graphite films, were obtained as the laser fluence increased. This study reveals an existing route of forming freestanding 2D nanostructures through laser exfoliation.

Rapid single-step fabrication of graphene patterns was developed using laser-induced chemical vapor deposition (LCVD). A laser beam irradiates a thin nickel foil in a CH4 and H2 environment to induce a local temperature rise, thereby allowing the direct writing of graphene patterns in precisely controlled positions at room temperature. Line patterns can be achieved with a single scan without pre- or postprocesses. Surprisingly, the growth rate is several thousand times faster than that of general CVD methods. The discovery and development of the LCVD growth process provide a route for the rapid fabrication of graphene patterns for various applications.

Using the plasma model recent developed by the authors, this study predicts the existence of a constant ablation-depth zone with respect to fluence in femtosecond laser ablation of dielectrics, which has also been observed experimentally. It is found that the value of the constant ablation depth is significantly decreased by the pulse train technology. Repeatable nanostructures can be achieved with the parameters in the constant ablation-depth zone of a femtosecond pulse train, even when the laser system is subject to fluctuations in fluences.