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The Cu/ZSM-5, Ce/ZSM-5 and Cu-Ce/ZSM-5 catalysts were prepared and characterized in this investigation and the catalytic activity of carbon monoxide (CO) combustion under these catalysts was determined by temperature-programmed oxidation. The activity for the CO combustion follows the decreasing order: Cu-Ce/ZSM-5 > Cu/ZSM-5 > Ce/ZSM-5, indicated by lower ignition, light-off, extinction temperature and broader hysteresis determined via both heating and cooling feeding process. The CO adsorbed on the copper sites to form Cu + –CO complexes, monodentate and bidentate carbonates was considered to be the crucial step for CO catalytic combustion. At the CO concentration ≥5 vol.%, the CO self-sustained combustion was achieved over the Cu-Ce/ZSM-5 catalyst. One reason is due to formation of Cu 2+ ions incorporated into cerium oxides, which are more reducible than the copper clusters, minicrystals and bulk CuO particles. Another reason is attributable to the formation of Ce 4+ /Ce 3+ redox couple, which facilitates oxygen transport on the catalyst surface. [ABSTRACT FROM AUTHOR]

Self-sustained catalytic combustion is a promising strategy to remove CO from the off-gas produced during steelmaking, where the potential catalysts are bulk copper-cerium-zirconium mixed oxides or those supported on TiO 2 or ZSM-5 substrates. In this study, the effects of the catalyst support on the CO catalytic ignition performance and reaction pathways were investigated by FTIR coupled with a novel in-situ cell, together with the state-of-the-art characterization techniques. The Infrared (IR) transmission cell equipped with a magnetically driven system, could effectively prevent overlaps between active intermediate peaks (Cu+-CO and Cu+(CO) 2) and gaseous CO peaks. The Cu+ cations located at the phase interface are the main active sites. The Cu and Ce interactions lead to the formation of solid solutions of CuCe 0.75 Zr 0.25 O δ (CuCeZr). The monocarbonyls [Cu+-CO] are the dominant species during CO oxidation, and the vacancies in the solid solutions are occupied by oxygen, accelerating the oxygen cycle. The TiO 2 or ZSM-5 supports promote copper dispersion over CuCe 0.75 Zr 0.25 O δ /TiO 2 (CuCeZr/T) and CuCe 0.75 Zr 0.25 O δ /ZSM-5 (CuCeZr/Z) catalysts, which can be attributed to their high surface areas (168.2 and 346.3 m2/g, respectively), while the Cu-Ce interactions are less relevant. Hence, CO oxidation mainly occurs at the phase interface between copper oxide and TiO 2 /ZSM-5. Dicarbonyls [Cu+(CO) 2 ] are the main intermediates for the CuCeZr/T and CuCeZr/Z catalysts, and the Cu2+ species are reduced to form dicarbonyls that also take part in the oxidation process. Although a well copper dispersion enhances the activity of individual copper sites on the CuCeZr/T and CuCeZr/Z catalysts, considering the redshift of the carbonyl bands and the increase in CO adsorption, the close interactions and high contents of Cu and Ce favor the local accumulation of heat and mass transfer over bulk CuCeZr, leading to the ignition of CO at low temperatures. [Display omitted] • CuCe 0.75 Zr 0.25 O δ and CuCe 0.75 Zr 0.25 O δ /TiO 2 and CuCe 0.75 Zr 0.25 O δ /ZSM-5 catalysts were designed. • The structure-activity relationship was obtained. • The self-sustained combustion and stability limit of CO were carried out. • The in-situ IR with a novel magnetically driven IR cell was designed and performed. • The intermediate species and reaction pathways over different catalysts were evidenced. [ABSTRACT FROM AUTHOR]

CO self-sustaining catalytic combustion tends to be one of potential means to achieve efficient conversion of off-gases from steelmaking. Building model catalysts to investigate the reaction process academically is essential to design optimized catalysts and Cu 2 O exposing (1 0 0), (1 1 1) and (1 1 0) planes are excellent materials. Herein, morphological CeO 2 /Cu 2 O inverse model catalysts were synthesized to reveal the synergistic effect and reaction mechanism. It is demonstrated that the ignition temperature is lowered on the interface by synergistic effect, which dominates the ignition, while the combustion after ignition is controlled by Cu 2 O planes providing abundant lattice oxygen to react with CO. Additionally, exposure of different planes plays a significant role in the reaction since O-termination on (1 0 0) inhibits the interaction, whereas Cu-termination on (1 1 0) surface structure and coordinately unsaturated Cu+ on open (1 1 1) surface respectively contribute to their superior catalytic performance. [Display omitted] ● Inverse model CeO 2 /Cu 2 O catalysts with regular morphology were successfully prepared. ● Synergistic effect on Cu-Ce interface lowered ignition temperature, dominating the ignition. ● The catalytic activity and synergistic effect vary among planes with (1 1 1) performing the best. ● Exposure of crystal planes with higher activity assists in designing optimized catalysts. [ABSTRACT FROM AUTHOR]