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Nanocatalysts, in the form of nanoparticles assembled coatings (NPACs) of Co 3 O 4 , were synthesized by pulsed laser deposition (PLD) with optimized parameters. Phase explosion phenomena occurring at high laser fluences produce nanoparticles (NPs) with an average size of ∼5 nm having narrow size distribution (3–10 nm) and low degree of agglomeration, which are randomly arranged in the form of coating on the substrate surface. In comparison with chemically synthesized Co 3 O 4 crystalline powder, the NPACs deposited by PLD showed significantly higher catalytic activity for H 2 generation by hydrolysis of NaBH 4 . Maximum H 2 generation rate obtained by NPACs (5010 ml min −1 g cat −1 ) is about 5 times higher than that produced by Co 3 O 4 powder (1000 ml min −1 g cat −1 ), which is mainly attributed to high surface area and large number of active sites provided by the Co 3 O 4 NPs in the coating owing to their size and shape. By varying the O 2 pressure during PLD, two different cobalt oxide phases, namely Co 3 O 4 and CoO, were formed in NPACs and found that Co 3 O 4 phase is more active for hydrolysis than CoO phase with lower oxidation number. The morphology and crystallinity of Co 3 O 4 NPACs were tuned by varying the laser fluence and substrate temperature respectively, and their effect on H 2 generation rate was studied. The results showed that the NPs with mixed amorphous-nanocrystalline phase on the surface act as active sites for favorable interaction and NaBH 4 conversion. [ABSTRACT FROM AUTHOR]