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Eighty isolated channels are present in the array microreactor system that was coupled to a quadrupole mass spectrometer for high-throughput testing of heterogeneous catalyst libraries. The system was used to monitor the activities, selectivities, and reaction kinetics of 66 ternary Pt/Pd/In catalysts for the dehydrogenation of cyclohexane to benzene over 24 h. It was possible to screen the entire 80-channel library in less than 10 minutes (see picture).

A novel ceramic array microreactor system has been designed and, in conjunction with resonance-enhanced multiphoton ionization (REMPI), used for the discovery of an optimum ternary catalyst composition for the dehydrogenation of cyclohexane to benzene. The catalyst library consisted of 66 ternary combinations of Pt, Pd, and In loaded on γ-Al2 O3 pellets. The optimum catalyst for the production of benzene had the composition 0.8 % Pt, 0.1 % Pd, and 0.1 % In (see diagram). The preparation and screening of the library of 66 catalysts took about 2.5 days to complete-with conventional methods this would have taken several months!