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Papers produced from oil palm empty fruit bunches (EFB) via Alkaline Peroxide Pulping (APP) was preceded by three main steps; dewaxing of EFB, alkaline peroxide (AP) impregnation into EFB and refining of biomass to generate pulp. The experiment was carried by varying chemical level and number of impregnation stages. For 2:2.5% AP level, two-stage impregnation improved hand sheets tear index by 45%, 164% boost in tensile index, 26% enhancement in zero span index and more than 5% in burst index. By applying 8:10% AP level, significant improvements were gained at the third and fourth stages of AP impregnation. Although there was no significant change in hand sheet strength with multiple impregnation for 4:5% AP level, improvement in brightness of hand sheets was apparent, analogous to the effect of increasing AP level. The found paper properties development show that alkaline peroxide pulping of EFB could be adapted to various targeted properties by adjustment of AP level and impregnation stages.

Development of the desired pulp-based products eco-properties are governed by factors like choice and suitability of raw material, the design and operation of pulping process and choice of additives. Fines recovered during refining discharge of an alkaline peroxide pulping system were collected based on their retention on varying mesh-sizes screens. Analysis shows that 12% of the 400-mesh fines added to the web enhances paper tensile strength by 100%. This defines the usefulness of fibrillar particles whose cell wall collapsibility increases the web density by increasing bonding ability and thus, strength of pulp-based products such as paper. The study acknowledges fines functioning as natural filler in pulp network and collection of fines from the refining discharge was found to reduce 70% turbidity and this improvement will help reduce the costs pertinent to generation of whitewater from the pulping system.

EFB (empty fruit bunch) was subjected to alkaline peroxide pulping for generation of fibrous mass as raw material for the making of pulp-based products. During refining, co-produced fines were collected by fractionation on square-mesh screens of 200-, 250-, 300- and 400- mesh sizes, placed at the refining discharge by order of increasing mesh. Each set of the produced paper was incorporated with 12% fines for microscopic analysis. It appears that sheared vessel elements and fibrils were predominant and they make up the mass rendering collapsibility of cell wall for good product formation. The study acknowledged the form of fines functioning as natural filler in pulp network and worthy of utilization for reduction of total suspended solid.

The pulp extracted from the alkaline peroxide pulping (APP) of EFB was beaten from 500 revolutions to 10000 revolutions using PFI mill to investigate the morphological changes undergone by the pulp and the resultant effect on paper sheet properties. As a result of beating, pulp elements were observed as intensely fibrillated, reducing the amounts of fibre bundles and thus, reducing interruption in the inter-fiber bonding. To a defined extent, beating was also seen as unwinding the structure of vessel element to a single strand of loose spiral body. These fibrillated vessel elements of APP pulp from EFB, plus the fines element germinating from further segmentation of the vessels, were the factors contributing to the overall strength improvement of the produced EFB pulp network. The applied increment in beating revolution had apparently widened the known broad spectrum quality of APP pulp from EFB. This demonstrates EFB potential for application in specialty paper production.