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In plant factories, light is fully controllable for crop production but involves a cost. For efficient lighting, light use efficiency (LUE) should be considered as part of light environment design. The objectives of this study were to evaluate and interpret the light interception, photosynthetic rate, and LUE of lettuces under electrical lights using ray-tracing simulation. The crop architecture model was constructed by 3D scanning, and ray-tracing simulation was used to interpret light interception and photosynthesis. For evaluation of simulation reliability, measured light intensities and photosynthetic rates in a growth chamber were compared with those obtained by simulation at different planting densities. Under several scenarios modeling various factors affecting light environments, changes in light interception and LUE were interpreted. The light intensities and photosynthetic rates obtained by simulation showed good agreement with the measured values, with R2 > 0.86. With decreasing planting density, the light interception of the central plant increased by approximately 18.7%, but that of neighboring plants decreased by approximately 5.5%. Under the various scenarios, shorter lighting distances induced more heterogenetic light distribution on plants and caused lower light interception. Under a homogenous light distribution, the light intensity was optimal at approximately 360 μmol m−2 s−1 with an LUE of 6.5 g MJ−1. The results of this study can provide conceptual insights into the design of light environments in plant factories.

Fresh weight is a direct index of crop growth. It is difficult to continuously measure the fresh weight of bell peppers grown in soilless cultures, however, due to the difficulty in identifying the moisture condition of crops and growing media. The objective of this study was to develop a continuous and nondestructive measuring system for the fresh weight of bell peppers grown in soilless cultures considering the moisture content of growing media. The system simultaneously measures the trellis string’s supported weight and gravitational weight using tensile load cells. The moisture weight of growing media was calibrated during the growth period using changes in moisture content before and after the first irrigation of the day. The most stable time period for the measurement, from 03:00 to 06:00, was determined by analyzing the diurnal change in relative water content. To verify the accuracy of the system, the fruits, stems, leaves, and roots’ fresh weights were measured manually. The fresh weights measured by the developed system were in good agreement with those manually measured. The results confirm that our system can reliably and accurately measure fresh weights of bell peppers grown in soilless cultures. This method can be applied to continuous growth data collection for other crops grown in soilless cultures.

In closed-loop soilless culture systems, variation in nutrients can lead to instability in the nutrient management and forced discharge of nutrients and water. Total nutrients absorbed by plants are replenished in an electrical conductivity-based closed-loop system, and fluctuation in electrical conductivity within a certain range around the initial value can be expected. However, this is not always observed in systems using conventional nutrient-replenishment methods. The objectives of this study were to analyze nutrient variation in a closed-loop soilless culture system based on a theoretical model and derive an alternative nutrient-replenishment method. The performance of the derived alternative method was compared with a conventional nutrient-replenishment method through simulation analysis. A demonstration experiment using sweet peppers was then conducted to confirm whether the theoretical analysis results can be reproduced through actual cultivation. The average amounts of injected nutrients during the experimental period of four months in the conventional and alternative methods were 2257 and 1054 g, respectively. There was no significant difference in the yield of sweet peppers between the two methods. The substrate electrical conductivity in the alternative method was maintained at 2.7 dS⋅m−1 ± 0.5 within the target electrical conductivity value, while that in the conventional method gradually increased to 5.0 dS⋅m−1 ± 1.2. In a simulation study, results similar to the demonstration experiment were predicted. Total nutrient concentrations in the alternative method showed fluctuations around the target value but did not continuously deviate from the target value, while those in the conventional method showed a tendency to increase. As a whole, these characteristics of the alternative method can help in minimizing nutrients and water emissions from the cultivation system.