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A water evaporator is a phase change heat exchanger, as a heat sink, especially for high-speed flight vehicles. It is composed of internal channels for convective cooling and external fins for boiling. In this paper, six water evaporators, Hex0–Hex5, are designed with five different internal channels and two different external fins. The VOF simulation models are built to investigate their boiling heat transfer performances in a sub-atmospheric environment. Experimental studies were carried out to verify the accuracy of the numerical model of water evaporator. The simulation results show that the structures of the internal channel and external fin both have an impact on the heat transfer performance. For the internal channels, their height change has much more obvious effect than their structural continuity. For the external fins, the increase of the fin bulge structure helps to improve the heat transfer performance. For the aircraft, the optimal design structure of water evaporator is Hex4 and its heat transfer performance can be improved by 13.31% compared with Hex0.

In this paper, the thermal management of missile-borne components in a flight state is studied. Avoiding excessive component temperatures under the high-temperature circumstances brought by aerodynamic heat is a requirement to guarantee the equipment’s safe and reliable operation. In this work, we designed four finned shell constructions for a phase change module using the phase change temperature control method and then studied their effects on the module’s ability to dissipate heat using an experimental approach. Three sizes of 30 mm, 40 mm, and 50 mm heating pads were used to replicate heat sources with various heat flux densities and heat dissipation regions, with reference to the heating characteristics of various chips. The results demonstrated that the square-shaped fin had the best heat dissipation effect after operating for 10 min under the power of 10 W and 20 W, while the strip-shaped fins exhibited the highest performance under the power of 30 W. The square-shaped fins had the best heat dissipation effect when reducing working time to 5 min. This paper proposes the optimal fin scheme under different power densities, as well as an enhanced heat dissipation idea for the melting process of the phase change materials based on the test results.