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The simple addition of a Zn(II) precursor to a preoptimized poly(carboxylic acid) binder solution enhances the electrochemical performance and cycle life of silicon‐based electrodes. The binder/cation couple forms a cross‐linked coordinated binder that plays a key role in enhancing the mechanical and chemical stability of the electrode microstructure. The impact of the addition of the Zn precursor on the microstructural evolution of the electrode during cycling is investigated at different scales (from cell/electrode to silicon particle scale) using complementary operando, in situ, and ex situ X‐ray tomography techniques. Comparative analyses conducted on the reference and with Zn electrode formulations using operando and in situ X‐ray micro‐tomography allow for monitoring of the electrode morphological deformations along with the crack pattern formation and evolution during cycling. The benefits of the precursor addition include enhancing the mechanical stability of the electrode through a strengthened microstructure more apt to maintaining its integrity, as well as a better anchoring to the current collector leading to decreased electrical disconnections and capacity fade. Moreover, complementary ex situ X‐ray nano‐tomography measurements highlight the benefits of the precursor addition in terms of chemical stability with mitigated solid electrolyte interface (SEI) formation over the electrode cycling. [ABSTRACT FROM AUTHOR]

"Anode‐free" solid‐state batteries (SSBs), which have no anode active material, can exhibit extremely high energy density (≈1500 Wh L−1). However, there is a lack of understanding of the lithium plating/stripping mechanisms at initially lithium‐free solid‐state electrolyte (SSE) interfaces because excess lithium metal is often used. Here, it is demonstrated that commercially relevant quantities of lithium (>5 mAh cm−2) can be reliably plated at moderate current densities (1 mA cm−2) using the sulfide SSE Li6PS5Cl. Investigations of lithium plating/stripping mechanisms, in conjunction with cryo‐focused ion beam (FIB) imaging, synchrotron tomography, and phase‐field modeling, reveal that the cycling stability of these cells is fundamentally limited by the nonuniform presence of lithium during stripping. Local lithium depletion causes isolated lithium regions toward the end of stripping, decreasing electrochemically active area and resulting in high local current densities and void formation. This accelerates subsequent filament growth and short circuiting compared to lithium‐excess cells. Despite this degradation mode, it is shown that anode‐free cells exhibit comparable Coulombic efficiency to lithium‐excess cells, and improved resistance to short circuiting is achieved by avoiding local lithium depletion through retention of thicker lithium at the interface. These new insights provide a foundation for engineering future high‐energy anode‐free SSBs. [ABSTRACT FROM AUTHOR]

Copper sulfide shows some unique physico‐chemical properties that make it appealing as a cathode active material (CAM) for solid‐state batteries (SSBs). The most peculiar feature of the electrode reaction is the reversible formation of µm‐sized Cu crystals during cycling, despite its large theoretical volume change (75%). Here, the dynamic microstructural evolution of CuS cathodes in SSBs is studied using in situ synchrotron X‐ray tomography. The formation of µm‐sized Cu within the CAM particles can be clearly followed. This process is accompanied by crack formation that can be prevented by increasing the stack pressure from 26 to 40 MPa. Both the Cu inclusions and cracks show a preferential orientation perpendicular to the cell stack pressure, which can be a result of a z‐oriented expansion of the CAM particles during lithiation. In addition, cycling leads to a z‐oriented reversible displacement of the cathode pellet, which is linked to the plating/stripping of the Li counter electrode. The pronounced structural changes cause pressure changes of up to 6 MPa within the cell, as determined by operando stack pressure measurements. Reasons for the reversibility of the electrode reaction are discussed and are attributed to the favorable combination of soft materials. [ABSTRACT FROM AUTHOR]

LiCoO2 electrodes contain three phases, or domains, each having specific-intended functions: ion-conducting pore space, lithium-ion-reacting active material, and electron conducting carbon-binder domain (CBD). Transport processes take place in all domains on different characteristic length scales: from the micrometer scale in the active material grains through to the nanopores in the carbon-binder phase. Consequently, more than one imaging approach must be utilized to obtain a hierarchical geometric representation of the electrode. An approach incorporating information from the micro- and nanoscale to calculate 3D transport-relevant properties in a large-reconstructed active domain is presented. Advantages of focused ion beam/scanning electron microscopy imaging and X-ray tomography combined by a spatial stochastic model, validated with an artificially produced reference structure are used. This novel approach leads to significantly different transport relevant properties compared with previous tomographic approaches: nanoporosity of the CBD leads to up to 42% additional contact area between active material and pore space and increases ionic conduction by a factor of up to 3.6. The results show that nanoporosity within the CBD cannot be neglected. [ABSTRACT FROM AUTHOR]

X-ray tomography allows the active-material domain (LiCoO2) of Li-ion battery cathodes to be imaged, but it is unable to resolve the carbon-binder domain (CBD). Here, a new method for creating a complete 3D representation (virtual design) of all three phases of a cathode is provided; this includes the active-material domain, the CBD, and the electrolyte-filled pore space. It combines X-ray tomographic data of active material with a statistically modeled CBD. Two different statistical CBD morphology models are compared as examples: i) a random cluster model representing a standard mixture of carbon black and polyvenylidene fluoride (PVDF) and ii) a fiber model. The transport parameters are compared in a charged and a discharged cathode. The results demonstrate that the CBD content and morphology changes the ionic and electronic transport parameters dramatically and thus cannot be neglected. Calculations yield that the fiber model shows up to three times higher electrical conductivity at the same CBD content (discharged case) and better ionic diffusion conditions for all CBD contents. In the charged case, the morphology impact on electrical conduction is small. This effective method to generate transport parameters for different CBDs can be transferred to other CBD morphologies and electrodes. [ABSTRACT FROM AUTHOR]

A systematic experimental study of lithium‐ion battery porous electrode microstructures using synchrotron X‐ray tomographic microscopy finds particle shape and fabrication‐induced alignment to cause tortuosity anisotropy, which can impact battery performance. Tortuosity anisotropy is demonstrated to be easily predicted based on simple electron microscopy assessment of particle shapes and the differential effective medium approximation. [ABSTRACT FROM AUTHOR]

Synchrotron radiation X‐ray tomographic microscopy is performed on transition metal oxide‐based porous electrodes to obtain statistically significant volume 3D reconstructions of the microstructure. A segmentation algorithm that allows identification of individual particles for electrochemical simulations is developed and implemented. The tomographic data (raw and processed) and the corresponding electrochemical data for 16 different cathodes is provided open source. [ABSTRACT FROM AUTHOR]

The alloying reaction of silicon with lithium in negative electrodes for lithium‐ion batteries causes brutal morphological changes that severely degrade their cyclability. In this study, the dynamics of their expansion and contraction, of their cracking in the bulk and of their debonding at the interface with the current collector are visualized by in situ synchrotron X‐ray computed tomography and quantified from appropriate 3D imaging analyses. Two electrodes made with same silicon material having reasonable particle size distribution from an applied point of view are compared: one fabricated according to a standard process and the other one prepared with a maturation step, which consists in storing the electrode in a humid atmosphere for a few days before drying and cell assembly. All morphological degradations are significantly restrained for the matured electrode, confirming the great efficiency of this maturation step to produce a more ductile and resilient electrode architecture, which is at the origin of the major improvement in their cyclability. [ABSTRACT FROM AUTHOR]

A systematic study of lithium ion battery electrode microstructure is carried out using X‐ray tomography and numerical diffusion simulations. Fabrication‐induced alignment of non‐spherical particles is found to cause tortuosity anisotropy, which can have a significant impact battery performance. In article number 1301278, Vanessa Wood and co‐workers demonstrate that tortuosity can be easily and accurately predicted based on a simple electron microscopy based assessment of particle shapes and the differential effective medium approximation. [ABSTRACT FROM AUTHOR]

Synchrotron radiation X‐ray tomographic microscopy is performed on transition metal oxide‐based porous electrodes to obtain statistically significant volume 3D reconstructions of the microstructure. On page 845, Vanessa Wood and co‐workers develop and implement a segmentation algorithm that allows identification of individual particles for electrochemical simulations. The tomographic data (raw and processed) and the corresponding electrochemical data for 16 different cathodes is provided open source to the research community. [ABSTRACT FROM AUTHOR]