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Porous fiber-based ceramics have been widely applied in various fields because of their excellent thermal insulation property and high thermal stability property. However, designing porous fibrous ceramics with enhanced comprehensive performances, such as low density, low thermal conductivity, and high mechanical properties at both room temperature and high temperature, is still a challenge and the future development trend. Hence, based on the lightweight cuttlefish bone that possesses a "wall-septa" structure with excellent mechanical performance, we design and fabricate a novel porous fibrous ceramic with the unique fiber-based dual structure of lamellas by the directional freeze-casting method and systematically investigate the effects of lamellar components on the microstructure and mechanical performances of the product. For the desired cuttlefish-bone-structure-like lamellar porous fiber-based ceramics (CLPFCs), the porous framework formed by the overlapping of transversely arranged fibers helps to reduce the density and thermal conductivity of the product, and the longitudinally arranged lamellar structure replaces traditional binders and plays an important role in improving the mechanical properties in the direction parallel to the X - Z plane. Compared with traditional porous fibrous materials reported in the literature, the CLPFCs with an Al 2 O 3 /SiO 2 molar ratio of 1:2 in the lamellar component exhibits prominent comprehensive performances, such as low density, excellent thermal insulation property, and outstanding mechanical performances at both room temperature and high temperature (3.46 MPa at 1300 °C), indicating that the CLPFCs are a promising candidate for applications in high-temperature thermal insulation systems.

Uniform and dense carbon nanotubes (CNTs) were grown on the surface of the graphite film (GF) by a plasma-enhanced chemical vapor deposition process. The synthesized CNTs can act as a bridge between GF and Al matrix to enhance the interface performance and improve thermal properties of the GF/Al laminated composite simultaneously. A layer-by-layer CNTs-GF/Al composite with both increased mechanical property and thermal management capability was fabricated through an optimized pressure infiltration process, which was time- and energy-saving. The results show that the interface of the laminated composite is well bonded and no interface product such as Al 4 C 3 is generated. Additional investigations reveal that the growth of CNTs is an effective way to improve the thermal conductivity and reduce the coefficient of thermal expansion of the GF reinforced Al composites. Overall, the best-performing CNTs-GF/Al composites with a CNTs-GF volume fraction of 51.42% show an increase of 47.99% in thermal conductivity and 26.44% in interlaminar shear strength, making them promising thermal management laminated materials.

Carbon fiber (CF)-reinforced ceramic composites show the attractive potential for next generation thermal protection materials because of their outstanding reliability and excellent high-temperature resistance but are facing great challenges in the combination of the engineering practicality and versatility. Herein, it is demonstrated that silicon carbide nanowires can be grown on the surface of CF to create a multifunctional thermal barrier application composite. The embedding of the silicon carbide nanowires in the interface of CF and ceramic matrix significantly increased the structural health monitoring sensitivity and interface strength of the composites. Compared to the conventional CF/ZrC composites, the structural health monitoring sensitivity of the composites with SiC nanowires is greatly elevated with a 14-fold improvement. Additional investigations revealed that the multifunctional SiC nws -CF/ZrC nanocomposites enjoyed a low thermal conductivity of 0.49 W/(m·K), a light weight (0.76-1.85 g/cm 3 ), and a relative high compressive strength of 23.64 MPa, which is favorite in applying as a thermal barrier material. Furthermore, the interface design strategy could be extended as a universal method in fabricating various fiber-reinforced composites for a wide range of other applications.

Carbon nanofibers (CNFs) were grown around the carbon fiber architecture through a plasma enhanced chemical vapor deposition method to enhance the interface performance between CF architecture substrate and ZrC preceramic matrix. The synthesized 3D CF hierarchical architectures (CNFs-CF) are coated with zirconium carbide (ZrC) ceramic to enhance their antioxidant property and high temperature resistance. The composition and the crystalline phase structure of the composite were detected with the X-ray photoelectron spectroscopy and X-ray diffraction. The results of scanning electron microscopy show that, the as-prepared CNFs and consistent ZrC ceramic coating are uniformly covered on the surface of carbon fiber architecture substrate. The ZrC ceramic products with excellent crystallinity were got from the pyrolysis of preceramic polymer at 1600 °C in inert atmosphere. Comparing with the untreated CF, the loading of ZrC ceramics around the CNFs-CF architecture surface are significantly increased. The thermal stability and mechanical property of CNFs-CF/ZrC nanocomposites have been promoted obviously compared with the CF/ZrC ceramic nanocomposite. The prepared CNFs-CF/ZrC ceramic nanocomposite is one of the potential candidate materials for the thermal protection application.

Large-scale core-sheath heterostructural SiC nanowires were facilely grown on the surface of carbon fibers using a one-step chemical vapor infiltration process. The as-synthesized SiC nanowires consist of single crystalline SiC cores with a diameter of ∼30 nm and polycrystalline SiC sheaths with an average thickness of ∼60 nm. The formation mechanisms of core-sheath heterostructural SiC nanowires (SiC nws ) were discussed in detail. The SiC nws -CF shows strong electromagnetic (EM) wave absorption performance with a maximum reflection loss value of -45.98 dB at 4.4 GHz. Moreover, being coated with conductive polymer polypyrrole (PPy) by a simple chemical polymerization method, the SiC nws -CF/PPy nanocomposites exhibited superior EM absorption abilities with maximum RL value of -50.19 dB at 14.2 GHz and the effective bandwidth of 6.2 GHz. The SiC nws -CF/PPy nanocomposites in this study are very promising as absorber materials with strong electromagnetic wave absorption performance.