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Layered O3-type transition metal oxides are promising cathode candidates for high-energy-density Li-ion batteries. However, the structural instability at the highly delithiated state and low kinetics at the fully lithiated state are arduous challenges to overcome. Here, a facile approach is developed to make secondary particles of Ni-rich materials with nanosheet primary grains. Because the alignment of the primary grains reduces internal stress buildup within the particle during charge-discharge and provides straightforward paths for Li transport, the as-synthesized Ni-rich materials do not undergo cracking upon cycling with higher overall Li + ion diffusion rates. Specifically, a LiNi 0.75 Co 0.14 Mn 0.11 O 2 cathode with nanosheet grains delivers a high reversible capacity of 206 mAh g -1 and shows ultrahigh cycling stability, e.g., 98% capacity retention over 500 cycles in a full cell with a graphite anode.

A novel 3.3 V copper-lithium battery using a copper foil as the cathode is a potential candidate for next-generation energy storage system due to its simple manufacturing process. However, the cross-over of copper ions from the cathode to the anode limits the reversibility of the battery. Herein, we suppress self-discharge and migration of copper ions in the cell using a commercial polypropylene separator with a coating of polyacrylic acid (PAA), a chelating polymer. Fourier transform infrared spectroscopy confirms that the PAA layer traps the copper ions and prevents them from passing through. The addition of barium titanate nanoparticles into the PAA layer further enhances ionic transfer through the separator and reduces polarization of the cell at high current rates during charge and discharge. The use of a chelating agent with an inorganic filler as a coating layer on the separator is a cost-effective way to improve reversibility and round-trip efficiency of copper-lithium batteries.

Silicon is an attractive high-capacity anode material for lithium-ion battery. With the help of nanostructures, cycling performance of silicon anode has improved significantly in the past couple of years. However, three major shortcomings associated with nanostructures still need to be addressed, namely, their high surface area, low tap density, and poor scalability. Herein, we present a facile and practical method to produce micron-sized Si secondary particle cluster (SiSPC) with a high tap density and a low surface area from bulk Si by high-energy ball-milling. By coupling SiSPC with a mechanically robust polyimide binder, more than 95% of the initial capacity is retained after 500 cycles at 3500 mA g -1 (1C rate). Reversibility of electrode thickness change is confirmed by in situ dilatometry. In addition, the polyimide binder suppresses the surface reaction of the particles with electrolyte, resulting in a high Coulombic efficiency of 99.7%. Excellent cycling performance is obtained even for thick electrodes with an areal capacity of 3.57 mAh cm -2 , similar to those in commercial lithium-ion batteries. The presented Si electrode system has a high volumetric capacity of 598 mAh cm -3 , which is higher than that of the commercial graphite anode materials.

Cu-Ni-Mn-based ternary P2-type Na x Cu 0.15 Ni 0.20 Mn 0.65 O 2 (x = 0.50, 0.67, and 0.75) cathodes for sodium-ion batteries (SIBs) are synthesized by a co-precipitation method. We find that Na content plays a key role on the structure, morphology, and the charge-discharge performances of these materials. For x = 0.67 and 0.75, superstructure from Na + -vacancy ordering is observed, while it is absent in the x = 0.50 sample. Despite the same synthesis conditions, materials with x = 0.67 and 0.75 show smaller particle sizes compared to that of the x = 0.50 sample. In addition, redox potentials of the materials differ significantly even though they have the same transition metal ratios. These differences are attributed to the changes in local structures of the as-prepared materials arising from the different amount of Na and possibly oxygen in the lattice. Materials with x = 0.67 and 0.75 show excellent rate performance and cycle stability when tested as cathode material of SIBs. Average discharge potential is as high as 3.41 V versus Na-Na + with capacity of 87 mAh g -1 at 20 mA g -1 . Excellent capacity and cycle stability are maintained even when they are tested with higher current rates. For instance, a capacity of 62.3 mAh g -1 is obtained from the x = 0.67 sample at 1000 mA g -1 after 1000 cycles between 3.0 and 4.2 V without any decrease in capacity.