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Although solar photovoltaic (PV) module costs have been declining aggressively there has been only modest capital cost improvements for the balance of systems (BoS) in general, and for racking in particular. For small-scale PV systems racking can make up the majority of the capital expenditures. To overcome this challenge, in this study a novel parametric mobile low-cost open source racking system is designed using open source software and validated with numerical modeling. The system is designed to use readily accessible vertically-mounted conduit and steel cables and be built with common hand tools so that it is easily replicable in remote areas and the developing world. It can be assembled and deployed in half an hour and easily dissembled and flat-packed for transport. The system can be fabricated for less than commercial racks and is completely customizable in terms of tilt angle and size. The racking system is designed to resist light to moderate wind loads consistent with everyday breezes rather than those commonly used for structural design which are based on extreme events; as it is assumed the racking system will be disassembled and stowed prior to an extreme wind event. • Small-scale photovoltaic (PV) systems racking is majority of capital expenditures • Novel parametric mobile low-cost open source racking system • Designed using open source software and validated with numerical modeling. • Vertically-mounted conduit and steel cables, built with common hand tools • Fabrication costs < commercial racks; completely customizable for tilt angle + size. [ABSTRACT FROM AUTHOR]

The purpose of this paper is to provide a technical and economic evaluation of the value of the RepRap as an entry-level 3-D printer in the developing world and provide a cost effective solar photovoltaic (PV) racking solution to better serve the developing world and aid in the acceleration of their economic and socioeconomic growth. A customizable open-source PV racking concept is designed, prototyped for three types of modules, constructed into systems, and outdoor tested under extreme conditions for one year. An economic analysis is provided along with a technical evaluation of the system, which found the proposed racking system can be successfully printed with RepRap 3-D printers and saves between 85% and 92% from commercially available alternatives depending on the plastic used for printing. In addition, the plastic parts proved able to withstand some of the harshest outdoor conditions and due to the free and open-source nature of the designs, it allows the system to be adapted to custom applications in any region in the world more easily than any commercial alternatives. The results indicate that the 3-D printable X-wire solar photovoltiac racking system has the potential to aid in the acceleration of solar deployment in the developing world by providing a low cost PV racking solution. [ABSTRACT FROM AUTHOR]