1. Novel NIR modeling design and assignment in process quality control of Honeysuckle flower by QbD
- Author
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Jin-Yuan Zhu, Lijuan Ma, Xingguo Huang, Ling Lin, Daihan Liu, Yuan Liao, Chenzhao Du, and Zhisheng Wu
- Subjects
PLS, partial least squares ,VIP, variable importance in projection ,CQAs, critical quality attributes ,QbD, Quality by Design ,Process analytical technology ,UVE, uninformative variable elimination ,02 engineering and technology ,01 natural sciences ,Analytical Chemistry ,Partial least squares regression ,Instrumentation ,ANOVA, analysis of variance ,Spectroscopy ,Quality by Design (QbD) ,RMSEP, root mean square error of prediction ,Spectroscopy, Near-Infrared ,NIR modeling design ,Chemistry ,Design of experiments ,021001 nanoscience & nanotechnology ,Atomic and Molecular Physics, and Optics ,PAT, process analytical technology ,Variable (computer science) ,Lonicera ,Honeysuckle flower ,Process quality control ,0210 nano-technology ,Critical quality attributes ,Biological system ,Quality Control ,SG9, Savitzky-Golay smoothing with 9 points ,SG9 + 1D, SG9 combined with first derivative spectra ,SR, selection ratio ,Feature selection ,Flowers ,010402 general chemistry ,Article ,Quality by Design ,RMSEC, root mean square error of calibration ,SG9 + 2D, SG9 combined with second derivative spectra ,Least-Squares Analysis ,NIR, near-infrared ,SNV, standard normal variate ,DoE, design of experiment ,CARS, competitive adaptive reweighted sampling ,CMPs, critical modeling parameters ,Spectral assignment ,MWPLS, moving window partial least square ,0104 chemical sciences ,Contour line ,HPLC, high-performance liquid chromatography - Abstract
Honeysuckle flower is a common edible-medicinal food with significant anti-inflammatory efficacy. Process quality control of its ethanol precipitation is a topical issue in the pharmaceutical field. Near infrared (NIR) spectroscopy is commonly used for process quality analysis. However, establishing a robust and reliable quantitative model of complex process remains a challenge in industrial applications of NIR. In this paper, modeling design based on quality by design concept (QbD) was implemented for the ethanol precipitation process quality control of Honeysuckle flower. According to the 56 models' performances and 25 contour plots, quadratic model was the best with Radj2 increasing from 0.1395 to 0.9085, indicating the strong interaction among spectral pre-processing methods, variable selection methods, and latent factors. SG9 and CARS was an appropriate combination for modeling. Furthermore, spectral assignment method was creatively introduced for variable selection. Another 56 models' performances and 25 contour plots were established. Compared with the chemometric variable selection method, spectral assignment combined with QbD concept made a higher Rpre2 and a lower RMSEP. When the latent factors of PLS was small, Rpre2 of the model by spectral assignment increased from 0.9605 to 0.9916 and RMSEP decreased from 0.1555 mg/mL to 0.07134 mg/mL. This result suggests that the variable selected by spectral assignment is more representative and precise. This provided a novel modeling guideline for process quality control in PAT., Graphical abstract Unlabelled Image, Highlights • Quality by Design concept was conducted for NIR model design. • Strong synergic interactions among model parameters were discovered by QbD. • Spectral assignment was used to select variable instead of chemometric method. • A more robust model was established by spectral assignment combined with D-optimal.
- Published
- 2020