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The main goal of this work was to obtain dense Al2O3–Y3Al5O12 ceramic composites by reactive sintering of three-dimensional samples, built by direct ink writing from a paste containing a mixture of Al2O3 and Y2O3 powders. To obtain a ceramic ink with proper rheological properties for extrusion-based printing, highly pure Al2O3 and Y2O3 powders in a percentage–weight ratio of 64:36 was mixed with 0.2 wt% MgO in a total solid loading of 42 vol% in aqueous media, adding carboxymethyl cellulose and polyethyleneimine solution as additives. The dried printed samples were sintered at final temperatures in the range of 1550 °C and 1650 °C; thus, relative densities of 83.7 ± 0.8%, 95.4 ± 0.4%, and 96.5 ± 0.5% were obtained for 1550 °C, 1600 °C, and 1650 °C, respectively. Rietveld refinement performed on the X-ray diffraction patterns indicated the presence of Al2O3 (42 to 47%) and Y3Al15O12 (58 to 61%) as crystalline phases, while micrographs showed the presence of equiaxial micrometric grains with average sizes of 1.8 ± 0.6 μm, for both phases and all sintering conditions. Samples sintered at 1600 °C and 1650 °C presented similar average Vickers hardness values of 14.2 ± 0.27 GPa and 14.5 ± 0.25 GPa, respectively. A slight increase in fracture toughness as sintering temperature increases was also stated, consistent with the densification.

Significant advances have been made in recent years in the materials development of liquid-based 4D printing. Nevertheless, employing additive materials such as nanoparticles for enhancing printability and shape memory characteristics is still challenging. Herein, we provide an overview of recent developments in liquid-based 4D printing and highlights of novel 4D-printable polymeric resins and their nanocomposite components. Recent advances in additive manufacturing technologies that utilise liquid resins, such as stereolithography, digital light processing, material jetting and direct ink writing, are considered in this review. The effects of nanoparticle inclusion within liquid-based resins on the shape memory and mechanical characteristics of 3D-printed nanocomposite components are comprehensively discussed. Employing various filler-modified mixture resins, such as nanosilica, nanoclay and nanographene, as well as fibrous materials to support various properties of 3D printing components is considered. Overall, this review paper provides an outline of liquid-based 4D-printed nanocomposites in terms of cutting-edge research, including shape memory and mechanical properties.

Additive manufacturing (AM) is an important, rapidly emerging, manufacturing technology that takes the information from a computer-aided design (CAD) and builds parts in a layer-by-layer style. Since about three decades ago, AM technologies have been used to fabricate prototypes or parts mostly from polymeric or metallic materials. However, 3D printing of ceramics is getting growing attention. It is an appropriate method to answer the increased demand for ceramic structures with complicated morphology by fabricating ceramic parts with high resolution and good surface quality. There are several 3D printing technologies available to 3D print ceramic material as paste extrusion, powder sintering, binder jetting, and photopolymerization. This paper presents the classification of 3D printing technologies used for the manufacturing of ceramic components, the historical origin of these technologies and their technical principle. This work focuses on ceramic pasta extruder systems. It presents the different types of material extrusion systems for ceramic, some examples of their current machines, and their advantages and limitations. Then, after an extensive categorization of the different extrusion systems with existing technical solutions, some prospects to improving these systems are presented and that will be the work of the next paper.

Highly porous bioceramics, based on a complex hardystonite solid solution, were developed from silicone resins and micro-sized oxide fillers fired in air at 950 &deg, C. Besides CaO, SrO, MgO, and ZnO precursors, and the commercial embedded silicone resins, calcium borate was essential in providing the liquid phase upon firing and favouring the formation of an unprecedented hardystonite solid solution, corresponding to the formula (Ca0.70Sr0.30)2(Zn0.72Mg0.15Si0.13) (Si0.85B0.15)2O7. Silicone-filler mixtures could be used in the form of thick pastes for direct ink writing of reticulated scaffolds or for direct foaming. The latter shaping option benefited from the use of hydrated calcium borate, which underwent dehydration, with water vapour release, at a low temperature (420 &deg, C). Both scaffolds and foams confirmed the already-obtained phase assemblage, after firing, and exhibited remarkable strength-to-density ratios. Finally, preliminary cell tests excluded any cytotoxicity that could be derived from the formation of a boro-silicate glassy phase.

Activated carbon (AC) and multiwalled carbon nanotubes (MWCNTs) have been extensively investigated in recent decades as electrical double-layer capacitor (EDLC) electrode materials for supercapacitors, owing to their superior capacitive properties and cycling stability performance. However, in the modern electronics industry, ternary electrode materials have been designed to develop high-performance and efficient energy storage devices. EDLC-based ternary materials are of great importance, where all the present components participate both individually and as a multicomponent electrode system to promote high-electrochemical performance electrode materials. In this study, we have incorporated an optimized content of boron nitride nanotube (BNNT) powder into a binary material composed of AC and MWCNTs to enhance their electrochemical performance using a pneumatic printer. The printed MWCNTs/AC/BNNTs ternary composite electrode material has shown a maximum specific capacitance of 262 F g−1 at a minimum current density of 1 A g−1, with a capacitance retention of 49.61% at a maximum current density of 10 A g−1. These results demonstrate that the printable MWCNTs/AC/BNNTs ternary composite electrode material is a potential candidate for the development of high-performance supercapacitors.

There is increasing demand for synthetic bone scaffolds for bone tissue engineering as they can counter issues such as potential harvesting morbidity and restrictions in donor sites which hamper autologous bone grafts and address the potential for disease transmission in the case of allografts. Due to their excellent biocompatibility, titanium scaffolds have great potential as bone graft substitutes as they mimic the structure and properties of human cancellous bone. Here we report on a new thermoset bio-polymer which can act as a binder for Direct Ink Writing (DIW) of titanium artificial bone scaffolds. We demonstrate the use of the binder to manufacture porous titanium scaffolds with evenly distributed and highly interconnected porosity ideal for orthopaedic applications. Due to their porous structure, the scaffolds exhibit an effective Young's modulus similar to human cortical bone, alleviating undesirable stress-shielding effects, and possess superior strength. The biocompatibility of the scaffolds was investigated in vitro by cell viability and proliferation assays using human bone-marrow-derived Mesenchymal stem cells (hMSCs). The hMSCs displayed well-spread morphologies, well-organized F-actin and large vinculin complexes confirming their excellent biocompatibility. The vinculin regions had significantly larger Focal Adhesion (FA) area and equivalent FA numbers compared to that of tissue culture plate controls, showing that the scaffolds support cell viability and promote attachment. In conclusion, we have demonstrated the excellent potential of the thermoset bio-polymer as a Direct Ink Writing ready binder for manufacture of porous titanium scaffolds for hard tissue engineering.

In this thesis several advances are made to the emerging field of 3D printed mechanical sensors. Techniques and processes were developed to enable the integration of highly conductive, and capacitive and piezoresistive sensing features embedded within 3D printed elastomeric materials. With these technologies we enabled the fabrication of fully 3D printed piezoresistive and capacitive sensors for normal force, shear forces and angular bending sensing. Integrating highly electrically conductive flexible silver films (