1. Laser Welding of Metals to Polymers Under the Special Influence of Surface Pretreatment on Interfacial Thermal Transfer
- Author
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Fonds National de la Recherche - FnR [sponsor], DG06 [sponsor], Alsayyad, Adham Ayman Amin, Fonds National de la Recherche - FnR [sponsor], DG06 [sponsor], and Alsayyad, Adham Ayman Amin
- Abstract
Joining of metals to polymers is increasing among various industries because of its ability to produce lightweight hybrid products with tailored properties. Common joining methods, such as adhesive bonding and mechanical fastening, require adding a third material which might involve hazardous chemicals or add extra weight and stress concentration points to the component. On the other hand, Laser-Assisted Metal – Polymer joining (LAMP) is a contactless, rapid, highly precise and energy-efficient technique, that produces autogenous and miniaturized joints. It was already demonstrated that surface pretreatment prior to the welding process has a significant impact on the joint performance by modifying surface chemistry and topography, promoting chemical bonding and mechanical interlocking. This research aims at expanding the understanding of the effects of surface properties on the joint’s performance by investigating their influence on interfacial thermal transfer. While increased surface roughness of metallic partner is expected to improve LAMP joint performance by promoting mechanical interlocking, it is hypothesized that a smoother surface would improve the joint quality by enhancing the interfacial thermal transfer during the welding process, resulting in a larger area of molten polymer at the interface and a better joint performance. In this research, aluminum (Al1050) and titanium (Ti64) were joined with polyamide (PA6.6). Initially, laser welding parameters were optimized and kept constant during all surface pretreatments’ investigations. Preliminary surface pretreatments, using short-pulsed laser ablation and atmospheric plasma pretreatment, were conducted on Al1050 – PA6.6 to analyze the effects of surface composition and topography on joint quality and performance, and to optimize interfacial adhesion. Results show a correlation between increased surface oxidation and surface energy with improved interfacial adhesion and joint resistance to shear failure. Com
- Published
- 2021