1. Strategies for Conformal Boron Carbide CVD Enabling Trench Deposition and Nanowraps
- Author
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Choolakkal, Arun Haridas and Choolakkal, Arun Haridas
- Abstract
Thin films are utilized in various applications, including LEDs, solar cells, and microelectronics. Technological advancements necessitate the development of increasingly thinner materials. Researchers in this field face the challenges of developing advanced materials. One approach to address this is by devising new process strategies that enable the synthesis of new materials. This thesis explores the conformal chemical vapor deposition of boron carbide thin films, highlighting the various strategies developed to achieve conformal thin film depositions on intricate morphologies. These materials find applications in solid-state neutron detectors as a neutron converter layer, in the encapsulation of carbon nanotubes, and as free-standing tubular material grown on carbon nanotubes. Triethyl boron (TEB, B(C2H5)3) was used as a single source precursor, with its hydrocarbon ligand serving as the carbon source. By limiting the reaction kinetics, excellent conformality with a B-rich composition of B5.2C was achieved in 10:1 aspect ratio structure at 450 °C. The process was further explored with complex morphologies and various temperature regimes, adopting further strategies for the desired characteristics. The kinetically limited growth regime is a compromise between achieving good film conformality at a lower temperature and obtaining higher density at higher temperature. Competitive co-diffusion as a new strategy with the prospect of improving the step coverage at higher temperatures for better film properties was experimented. Using a heavy inert gas (Xe) as a diffusion additive enabled conformal deposition at 550 °C by enhancing the step coverage from 0.71 to 0.97 in 10:1 aspect ratio feature. This process was further tested to encapsulate random oriented carbon nanotubes (CNT) within a membrane structure, achieving uniform deposition B4C thin films without clogging pore sites and allowing tunable porosity. The compatibility observed for B4C thin film growth on CNT su, Funding: Financial support by the Swedish Research Council (VR) and from the Swedish Government Strategic Research Area in Materials Science on Advanced Functional Materials at Linköping University have supported my studies and are gratefully acknowledged.
- Published
- 2024
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