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Improved methods to assess the degradation of coil coatings to approximate lifetime have been an area of academic and industrial interest for decades. This work aims to elucidate the differences in the degradation behavior of two coil coating systems: one standard commercial formulation and one formulation with a significant addition of biorenewable reactive diluents. Depth-resolved degradation behavior of samples exposed to accelerated and natural field weathering is assessed. Focal plane array attenuated total reflection-Fourier transform infrared spectroscopy was used to acquire high-resolution chemical data from a sloping cross section. The results agreed with conventional photoacoustic spectroscopy. Degradation profiles for the two coatings were significantly different, with the biobased samples showing a more durable behavior. This study provides a method for detailed assessment of coating degradation, giving a good estimation of its durability. This is both a way to compare the performance of coating systems and to improve the understanding of the impact of exposure conditions, paving the way for the development of more sustainable coil coatings., Competing Interests: The authors declare no competing financial interest., (© 2022 The Authors. Published by American Chemical Society.)

The presence and characteristics of a connected network of polyaniline (PANI) within a composite coating based on polyester acrylate (PEA) has been investigated. The bulk electrical conductivity of the composite was measured by impedance spectroscopy. It was found that the composite films containing PANI have an electrical conductivity level in the range of semiconductors (order of 10(-3) S cm(-1)), which suggests the presence of a connected network of the conductive phase. The nanoscopic distribution of such a network within the cured film was characterized by PeakForce tunneling atomic force microscopy (AFM). This method simultaneously provides local information about surface topography and nanomechanical properties, together with electrical conductivity arising from conductive paths connecting the metallic substrate to the surface of the coating. The data demonstrates that a PEA-rich layer exists at the composite-air interface, which hinders the conductive phase to be fully detected at the surface layer. However, by exposing the internal structure of the composites using a microtome, a much higher population of a conductive network of PANI, with higher elastic modulus than the PEA matrix, was observed and characterized. Local current-voltage (I-V) spectroscopy was utilized to investigate the conduction mechanism within the nanocomposite films, and revealed non-Ohmic characteristics of the conductive network.

The high interest in applications of conducting polymers, especially polyaniline (PANI), makes it important to overcome limitations for effective usage due to poor processability and solubility. One promising approach is to make blends of PANI in polymeric resins. However, in this approach other problems related to the difficulty of achieving a homogeneous PANI dispersion arise. The present article is focused on this general problem, and we discuss how the synthesis method, choice of dopant and solvent as well as interfacial energies influence the dispersibility. For this purpose, different synthesis methods and dopants have been employed to prepare nanostructures of polyaniline. Dynamic light scattering analysis of dispersions of the synthesized particles in several solvents was employed in order to understand how the choice of solvent affects PANI aggregation. Further information on this subject was achieved by scanning electron microscopy studies of PANI powders dried from various solutions. On the basis of these results, acetone was found to be a suitable dispersion medium for PANI. The polymer matrix used to make the blends in this work is a UV-curing solvent-free resin. Therefore, there is no low molecular weight liquid in the system to facilitate the mixing process and promote formation of homogeneous dispersions. Thus, a good compatibility of the components becomes crucial. For this reason, surface tension and contact angle measurements were utilized for characterizing the surface energy of the PANI particles and the polyester acrylate (PEA) resin, and also for calculating the interfacial energy between these two components that revealed good compatibility within the PANI/PEA blend. A novel technique, based on centrifugal sedimentation analysis, was employed in order to determine the PANI particle size in PEA resin, and high dispersion stability of the PANI/PEA blends was suggested by evaluation of the sedimentation data.