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In this study, we investigated the performance improvement caused by the addition of copper (Cu) nanoparticles to high-density polyethylene (HDPE) matrix material. Composite materials, with filler percentages of 0.0, 2.0, 4.0, 6.0, 8.0, and 10.0 wt% were synthesized through the material extrusion (MEX) 3D printing technique. The synthesized nanocomposite filaments were utilized for the manufacturing of specimens suitable for the experimental procedure that followed. Hence, we were able to systematically investigate their tensile, flexural, impact, and microhardness properties through various mechanical tests that were conducted according to the corresponding standards. Broadband Dielectric Spectroscopy was used to investigate the electrical/dielectric properties of the composites. Moreover, by employing means of Raman spectroscopy and thermogravimetric analysis (TGA) we were also able to further investigate their vibrational, structural, and thermal properties. Concomitantly, means of scanning electron microscopy (SEM), as well as atomic force microscopy (AFM), were used for the examination of the morphological and structural characteristics of the synthesized specimens, while energy-dispersive X-ray spectroscopy (EDS) was also performed in order to receive a more detailed picture on the structural characteristics of the various synthesized composites. The corresponding nanomaterials were also assessed for their antibacterial properties regarding Staphylococcus aureus (S. aureus) and Escherichia coli (E. coli) with the assistance of a method named screening agar well diffusion. The results showed that the mechanical properties of HDPE benefited from the utilization of Cu as a filler, as they showed a notable improvement. The specimen of HDPE/Cu 4.0 wt% was the one that presented the highest levels of reinforcement in four out of the seven tested mechanical properties (for example, it exhibited a 36.7% improvement in the flexural strength, compared to the pure matrix). At the same time, the nanocomposites were efficient against the S. aureus bacterium and less efficient against the E. coli bacterium. The use of such multi-functional, robust nanocomposites in MEX 3D printing is positively impacting applications in various fields, most notably in the defense and security sectors. The latter becomes increasingly important if one takes into account that most firearms encompass various polymeric parts that require robustness and improved mechanical properties, while at the same time keeping the risk of spreading various infectious microorganisms at a bare minimum.

Abstract The development of efficient and sustainable composites remains a primary objective of both research and industry. In this study, the use of biochar, an eco-friendly reinforcing material, in additive manufacturing (AM) is investigated. A high-density Polyethylene (HDPE) thermoplastic was used as the matrix, and the material extrusion (MEX) technique was applied for composite production. Biochar was produced from olive tree prunings via conventional pyrolysis at 500 °C. Composite samples were created using biochar loadings in the range of 2.0–10.0 wt. %. The 3D-printed samples were mechanically tested in accordance with international standards. Thermogravimetric analysis (TGA) and Raman spectroscopy were used to evaluate the thermal and structural properties of the composites. Scanning electron microscopy was used to examine the fractographic and morphological characteristics of the materials. The electrical/dielectric properties of HDPE/biochar composites were studied over a broad frequency range (10–2 Hz–4 MHz) at room temperature. Overall, a laborious effort with 12 different tests was implemented to fully characterize the developed composites and investigate the correlations between the different qualities. This investigation demonstrated that biochar in the MEX process can be a satisfactory reinforcement agent. Notably, compared to the control samples of pure HDPE, biochar increased the tensile strength by over 20% and flexural strength by 35.9% when added at a loading of 4.0 wt. %. The impact strength and microhardness were also significantly improved. Furthermore, the Direct current (DC) conductivity of insulating HDPE increased by five orders of magnitude at 8.0 wt. % of biochar content, suggesting a percolation threshold. These results highlight the potential of C-based composites for the use in additive manufacturing to further exploit their applicability by providing parts with improved mechanical performance and eco-friendly profiles. Graphical Abstract

Acrylonitrile butadiene styrene (ABS) composites were prepared in filament form compatible with the material extrusion (MEX) 3D printing method, using biochar as a filler at various loadings of up to 10.0 wt %. Samples were fabricated to experimentally investigate their mechanical performance. The ABS/biochar composites were characterized using thermogravimetric analysis, differential scanning calorimetry, Raman spectroscopy, and rheological tests. The electrical properties of the composites were investigated using broadband dielectric spectroscopy. Scanning electron microscopy was utilized to analyze the morphological features of the fabricated specimens by examining their side and fracture surfaces. The results indicate that the composite with 4.0 wt % biochar content compared to pure ABS showed the highest mechanical response between the prepared composites (24.9 % and 21 % higher than the pure ABS tensile and flexural strength respectively). The composites retained their insulating behavior. These findings contribute to expanding the utilization of the material extrusion (MEX) 3D printing method while also unlocking prospects for potential applications in microelectronics, apart from mechanical reinforcement.

Soundless chemical demolition agents (SCDAs) have been used during the last decades in the demolition of boulders and concrete structures as well as in open-surface and sub-surface rock excavation, as an alternative to the use of explosives posing safety risks. However, the knowledge of the governing fracture mechanisms in brittle materials is rather limited. In the present work, we thoroughly investigate the use of the acoustic emission technique to study the SCDA-induced fracture process in concrete blocks. Energy-related features and waveform parameters of the recorded AE activity are correlated to the fracture mode of the concrete where a quasi-static behavior is observed. Monitoring of the progressive fracture is also achieved by the 3D localization of the AE sources. The distribution of the inter-event times of the recorded hits is further analyzed in the context of non-extensive statistical physics

Soundless chemical demolition agents (SCDAs) have been used during the last decades in the demolition of boulders and concrete structures as well as in open-surface and sub-surface rock excavation, as an alternative to the use of explosives posing safety risks. However, the knowledge of the governing fracture mechanisms in brittle materials is rather limited. In the present work, we thoroughly investigate the use of the acoustic emission technique to study the SCDA-induced fracture process in concrete blocks. Energy-related features and waveform parameters of the recorded AE activity are correlated to the fracture mode of the concrete where a quasi-static behavior is observed. Monitoring of the progressive fracture is also achieved by the 3D localization of the AE sources. The distribution of the inter-event times of the recorded hits is further analyzed in the context of non-extensive statistical physics.

The unique physicochemical, electrical, mechanical, and thermal properties of micas make them suitable for a wide range of industrial applications, and thus, the interest for these kind of hydrous aluminosilicate minerals is still persistent, not only from a practical but also from a scientific point of view. In the present work, complex impedance spectroscopy measurements were carried out in muscovite and biotite micas, perpendicular to their cleavage planes, over a broad range of frequencies (10−2 Hz to 106 Hz) and temperatures (473–1173 K) that have not been measured so far. Different formalisms of data representation were used, namely, Cole-Cole plots of complex impedance, complex electrical conductivity and electric modulus to analyze the electrical behavior of micas and the electrical signatures of the dehydration/dehydroxylation processes. Our results suggest that ac-conductivity is affected by the structural hydroxyls and the different concentrations of transition metals (Fe, Ti and Mg) in biotite and muscovite micas. The estimated activation energies, i.e., 0.33–0.83 eV for biotite and 0.69–1.92 eV for muscovite, were attributed to proton and small polaron conduction, due to the bound water and different oxidation states of Fe.

In this paper, we present the recent progress in the experimental studies of the electrical conductivity of dominant nominally anhydrous minerals in the upper mantle and mantle transition zone of Earth, namely, olivine, pyroxene, garnet, wadsleyite and ringwoodite. The main influence factors, such as temperature, pressure, water content, oxygen fugacity, and anisotropy are discussed in detail. The dominant conduction mechanisms of Fe-bearing silicate minerals involve the iron-related small polaron with a relatively large activation enthalpy and the hydrogen-related defect with lower activation enthalpy. Specifically, we mainly focus on the variation of oxygen fugacity on the electrical conductivity of anhydrous and hydrous mantle minerals, which exhibit clearly different charge transport processes. In representative temperature and pressure environments, the hydrogen of nominally anhydrous minerals can tremendously enhance the electrical conductivity of the upper mantle and transition zone, and the influence of trace structural water (or hydrogen) is substantial. In combination with the geophysical data of magnetotelluric surveys, the laboratory-based electrical conductivity measurements can provide significant constraints to the water distribution in Earth’s interior.