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The influence of Zr substitution in ThMn12 compounds was investigated using strip casting alloys. It was found that Zr substitution stabilized (Nd1−αZrα)(Fe0.75Co0.25)11.25Ti0.75N1.2−1.4 (α = 0–0.3) compounds. Specifically, a reduction in the lattice constant along the a-axis was observed. Energy-dispersive X-ray spectroscopy mapping combined with Cs-corrected scanning transmission electron microscopy indicated that Zr atoms preferentially occupied Nd 2a sites. Both the magnetic anisotropy field and saturation polarization were maximum at Zr substitution ratio α = 0.1. The (Nd1−αZrα)(Fe0.75Co0.25)11.25Ti0.75N1.2−1.4 (α = 0–0.3) compounds displayed higher saturation polarization than Nd2Fe14B at high temperatures.

We studied NdFe11TiNx compounds as permanent magnet materials. The (Nd0.7,Zr0.3)(Fe0.75Co0.25)11.5Ti0.5N0.52 powder that contained a limited amount of the α-(Fe, Co) phase shows fairly good magnetic properties, such as a saturation polarization (Js) of 1.68 T and an anisotropic field (Ha) of 2.88 (Law of approach to saturation) – 4.0 MA/m (Intersection of magnetization curves). Both properties are comparable to those of the Nd2Fe14B phase.