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A method for lightweight-gypsum material design using waste stone dust as the foaming agent is described. The main objective is to reach several physical properties which are inversely related in a certain way. Therefore, a linear optimization method is applied to handle this task systematically. The optimization process is based on sequential measurement of physical properties. The results are subsequently point-awarded according to a complex point criterion and new composition is proposed. After 17 trials the final mixture is obtained, having the bulk density equal to (586 ± 19) kg/m3 and compressive strength (1.10 ± 0.07) MPa. According to a detailed comparative analysis with reference gypsum, the newly developed material can be used as excellent thermally insulating interior plaster with the thermal conductivity of (0.082 ± 0.005) W/(m·K). In addition, its practical application can bring substantial economic and environmental benefits as the material contains 25 % of waste stone dust.

Materials known as superabsorbent polymers (SAP) or hydrogels are currently used in quite a few applications, ranging from diapers or napkins to nutrient carriers and soil conditioners. The great ability of SAPs to absorb and hold a significant amount of water can be utilized well also in the construction sector. For instance, SAPs can serve as effective admixtures for mitigation of autogenous shrinkage of high-performance concrete, frost protection, or cracks sealing. In this paper, basic physical, hygric and thermal properties of cement mortars containing superabsorbent polymer admixtures are analyzed. Basic physical characteristics are measured using the water vacuum saturation method and helium pycnometry. Moisture diffusivity is determined by utilizing the results of water sorptivity measurements, water vapor diffusion permeability is measured by the cup method. Sorption isotherms are determined by the desiccator method in the range of relative humidity of 11% – 96%. Thermal conductivity and specific heat capacity are measured by pulse method. Experimental results show a very significant dependence of all hygric and thermal parameters on the SAP dosage in the mix.