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The corrosion of metal not only produces serious economic losses and environmental pollution but also threatens equipment safety. Carbon dots (CDs) exhibit outstanding inhibition properties to availably retard the corrosion of metal. However, the present CDs-based corrosion inhibitors still fail to fully exert the environmentally friendly and low-cost merits of CDs. To address this issue, CD aggregates (CDAs) prepared by low-cost and eco-friendly CDs are developed as novel corrosion inhibitors for the first time, and their corrosion inhibition mechanism is disclosed. Specifically, CDAs with excellent long-term dispersion stability are synthesized by solvothermal treatment of CDs formed by citric acid and urea. CDAs at only 200 mg/L provide a corrosion inhibition effect of 90.38% for Q235 carbon steel in 1 mol/L HCl solution, approximately 1.53 times higher than that of CDs (59.21%). Moreover, the corrosion inhibition mechanism of CDAs is proposed through the analysis of adsorption isotherm, examination of corrosion morphologies, and theoretical calculations. That is, CDAs physically and chemically adsorb on the carbon steel surface, mainly hindering its anodic reaction, thus retarding the corrosion of carbon steel. This research firstly verifies the corrosion inhibition potential of green and low-cost CDAs and provides a novel strategy to promote the corrosion inhibition performance of CDs, promoting the progress of aggregate-based corrosion inhibitors.

Abstract In this study, synthesis and assessment of the corrosion inhibition of four new binary heterocyclic pyrimidinones on CS in 1.0 M hydrochloric acid solutions at various temperatures (30–50 °C) were investigated. The synthesized molecules were designed and synthesized through Suzuki coupling reaction, the products were identified as 5-((5-(3,4,5-trimethoxyphenyl)furan-2-yl)methylene)pyrimidine-2,4,6(1H,3H,5H)-trione (HM-1221), 2-thioxo-5-((5-(3,4,5-trimethoxyphenyl)furan-2-yl)methylene)dihydropyrimidine-4,6(1H,5H)-dione (HM-1222), 1,3-diethyl-2-thioxo-5-((5-(3,4,5-trimethoxyphenyl)furan-2-yl)methylene)dihydropyrimidine-4,6(1H,5H)-dione (HM-1223) and 1,3-dimethyl-5-((5-(3,4,5-trimethoxyphenyl)furan-2-yl)methylene)pyrimidine-2,4,6(1H,3H,5H)-trione (HM-1224). The experiments include weight loss measurements (WL), electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization (PDP). From the measurements, it can be shown that the inhibition efficiency (η) of these organic derivatives increases with increasing the doses of inhibitors. The highest η recorded from EIS technique were 89.3%, 90.0%, 92.9% and 89.7% at a concentration of 11 × 10−6 M and 298 K for HM-1221, HM-1222, HM-1223, and HM-1224, respectively. The adsorption of the considered derivatives fit to the Langmuir adsorption isotherm. Since the ΔG o ads values were found to be between − 20.1 and − 26.1 kJ mol−1, the analyzed isotherm plots demonstrated that the adsorption process for these derivatives on CS surface is a mixed-type inhibitors. Scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDX), atomic force microscope (AFM) and Fourier- transform infrared spectroscopy (FTIR) were utilized to study the surface morphology, whereby, quantum chemical analysis can support the mechanism of inhibition. DFT data and experimental findings were found in consistent agreement. Graphical Abstract

Acid mine drainage severely affects metallic materials due to the high acidity and oxidising capacity of these lixiviates. A study was carried out to evaluate the time evolution of the mechanical properties of AISI 1020 carbon steel and AW6060 aluminium in contact with acid mine drainage. Weight loss, fatigue and tensile strength were evaluated in two different scenarios, one involving erosion corrosion (dynamic scenario) and the other involving chemical corrosion only (static scenario). Over 80 days of exposure in a static scenario, weight loss is almost 2% for aluminium and 0.5% for steel, fatigue strength is reduced by 28% for steel and ultimate tensile strength is reduced by almost 5% for aluminium and by 2.5% for steel. In a dynamic scenario, the weight loss after 4 days of exposure is 30–35% for both materials, the fatigue strength is reduced by almost 50% for steel, the ultimate tensile strength is reduced by 33% for aluminium and by almost 5% for steel. Acid drainage causes an increase in brittleness and a decrease in stiffness of these materials, much more rapidly in a dynamic environment favoured by the effects of erosion corrosion.

This study is about making and figuring out what trimethoprim (TM), a popular corrosion inhibitor, is like and then using it as an inhibiting agent to stop corrosion in carbon steel in acid media (HCl solution) through adsorption. TM has also been known as the prevalent anti-corrosive agent. It can be added to a liquid or gas to slow the pace of a chemical reaction (in the case of a material – typically a metal or alloy – that corrodes when it encounters the fluid). Many antibiotic compounds, such as TM derivatives, diiron salt dihydrate, and diiron salt tetrahydrate, have active groups that can stop metal from corroding. Spectroscopic methods like XRD (X-ray difraction), FTIR (Fourier transform infrared spectroscopy), UV-visible (ultraviolet-visible spectroscopy), and TGA (thermogravimetric analysis) were used to study the TM drug. Similarly, the OCP (open circuit voltage) technique was introduced to assess the corrosion resistance and the density of current vs. voltage. Finally, this study revealed that TM drugs could be suggested for introduction as corrosion inhibitors due to their simple production and the fact that they have many active groups that exhibit the ability to coordinate with carbon steel. Our study revealed that changes in inhibitor concentrations, the solution's acidity, and the metal's surface area all contribute to adsorption.

The fracture behaviours of pearlite structures in several typical carbon steels were investigated by scanning electron microscopy (SEM). Microstructural analysis indicated that the fracture of pearlite is a mixed ductile-brittle fracture, and brittle fracture has cleavage fracture characteristics, which often occur inside the pearlite structure. The fracture surface can exhibit any orientation relationship with the ferrite/cementite interface plane in the pearlite structure. The two phases in the pearlite structure (ferrite (α-Fe) and cementite (θ-Fe3C)) are fine grains rather than single-crystal platelets. The cleavage fracture mechanism in any direction of pearlite structure occurs due to the fine grain substructure.

The corrosion features of 20# carbon steel, the base material of sour water stripper, in NH4Cl solution were examined in this research. The anatomical samples of the corroded parts were characterized by an X-ray diffractometer and other analytical tools. It was found to be a localized perforation caused by pitting, and the corrosion product was FeCl2. 20# steel was subjected to electrochemical testing using Tafel polarization and Electrochemical impedance spectroscopy. The studies showed that the 20# steel’s cathodic depolarization reaction rate speeds as density rises, and that the concentration polarization gets more marked as temperature rises. The corrosion rate of 20# steel is the fastest when temperature hits its highest point of 80°C, measuring 4.7142 mm/a. When density rose from 5 to 20%, corrosion rate grew from 1.6378 to 7.2430 mm/a.

Alanine hydrochloride was prepared from alanine, then its derivative was synthesized by amidation. The structure of the synthesized product was characterized by infrared and 1H nuclear magnetic resonance. The corrosion inhibition effect of alanine and alanine derivative on carbon steel at 30 ℃ in 0.5 mol/L sulfuric acid medium was studied by weight loss method, electrochemical method and scanning electron microscope. The results showed that alanine derivative had better corrosion inhibition than alanine due to the hydrophobic alkane long chain. The weight loss method and electrochemistry showed that the corrosion inhibition rate reached more than 90% at the alanine derivative dosage of 300 mg/L. The adsorption of corrosion inhibitor on carbon steel surface conformed to Langmuir adsorption model. Alanine derivative at low mass concentrations(50-100 mg/L) could inhibit the oxidation of anode metal,which was anode corrosion inhibitor. At higher mass concentrations(200-500 mg/L), the rate of hydrogen evolution reaction at the cathode and metal oxidation reaction at the anode was reduced at the same time, thus reducing the overall corrosion reaction rate, so alanine derivative was a mixed corrosion inhibitor.

The global prevalence of metal corrosion is a significant challenge due to its detrimental effect. Environmentally friendly and non-hazardous alternatives for harmful and poisonous synthetic corrosion inhibitors are urgently necessary due to increasing environmental concerns and regulations prohibiting their application. In this study, indole molecules were employed as carbon steel corrosion inhibitors in acidic conditions. Gravimetrical and scanning electronic microscope (SEM) analysis was used in a preliminary investigation of indole as an organic inhibitor. The results revealed that adding indole to carbon steel before exposing it to sulfuric acid slowed and induced resistance to corrosion. The indole affixed themselves to the steel carbon surfaces, producing a barrier/protection for carbon steel. The efficacy of the indole in preventing corrosion was determined through the weight loss method. Temperature and inhibitory concentration effects on inhibition effectiveness under varying parameters were also reported. The temperatures employed were between 298 K and 328 K, while the inhibitor concentrations ranged from 1.2 × 10−3 M to 7.6 × 10−3 M, and both parameters significantly influenced corrosion inhibition effectiveness. The inhibitory mixture attained optimum efficacy in inhibiting corrosion, at 81 %, when the lowest and highest respective temperature and concentration were applied. The kinetic analysis was conducted under a range of temperatures to determine the reaction mechanisms of the inhibitor. The thermal adsorption isotherm of the inhibitor indicated that the surface adhered to Langmuir's adsorption isotherm. Additionally, investigations on corrosion and inhibition using the electrochemical impedance spectroscopy method (EIS) were conducted. This study can provide in-depth knowledge for advancing inhibitory science and engineering to enhance corrosion resistance in acidic media.

Cathodic protection (CP) in combination with organic coating is applied as a secondary technique to mitigate corrosion of buried steel in an effort to prolong the lifespan of the buried steel pipeline. This study was aimed at developing and applying an adequate technique for monitoring the electrochemical behaviour of buried steel in the presence of CP. A modified voltammetry procedure was applied on carbon steel immersed in simulated soil solution for four days under open circuit potential (OCP) before applying CP for further ten days. Electrochemical impedance spectroscopy (EIS) was also applied at various time intervals to investigate the electrochemistry at the steel/solution interface. The voltammetry experiments revealed that the corrosion rate peaked at 680 µm/yr after three days of being subjected to OCP and then decreased to 411 µm/yr on day four as a result of a passive layer development on the steel surface. The corrosion rate was reduced from 411 µm/yr to 8 µm/yr as result of CP application before fluctuating between 21 and 40 µm/yr. The examination of steel surface via x-ray diffraction revealed the presence of calcareous deposit which resulted due to the application of cathodic protection.

Corrosion is a huge challenge in the manufacturing industry during sticky oxides, grease, and rust removal from metal surfaces. It is often managed by the use of inhibitors and current interest is on sustainable inhibitors with less to zero harmful effects. This study explores the efficacy of Heliotropium curassavicum leaves extracts (HCLEs) in retarding the deterioration of API X60 grade steel in 5 wt% HCl solution and the influence of extracting solvent namely acetone (ACE), ethanol (ETH), water (WAT), butanol (BUT), methanol (MET), isopropanol (ISO), and ethyl acetate (ETA) on performance. The characterization of the HCLEs was achieved by Fourier-transform infrared (FTIR) and ultraviolet–visible (UV–vis) spectroscopies while the weight loss, electrochemical, and surface examination approaches were used for anticorrosion property evaluation. The results disclose that irrespective of extracting solvent, the extracts could suppress the dissolution of the substrate under the studied conditions. The best performance is, however, noted for ethanolic HCLE where 300 mg/L protected the substrate surface by 51.46% at 25 °C. Hence, ethanolic HCLE was selected for detailed studies and results indicate that the steel surface can be protected by 78.42% if 1000 mg/L of extract is used. Furthermore, the performance of the extract improves upon an increase in the temperature of the corrodent. The findings suggest that ethanolic HCLE could be considered for material protection during HCl pickling.

The purpose of this study was to determine the effect of variations in the angle and distance of sandblasting on paint coating quality and corrosion properties of low carbon steel. The success of a coating is highly dependent on surface roughness, so sandblasting is needed to clean and create a surface roughness profile with the aim that the paint can coat the surface perfectly. The test method used in this research is the pull off test method for testing the adhesive strength of paint and open circuit potential (OCP) for testing the corrosion potential. The sandblasting variations used are angles of 45⁰, 60⁰, 75⁰ and nozzle distances of 15 cm, 35 and 50 cm. The tests carried out were roughness, paint thickness, paint adhesive strength and corrosion potential. From the test results it can be concluded that the greater the angle and the closer the sandblasting nozzle distance, the greater the surface roughness. The greater surface roughness affects the paint layer to be thicker and has a high paint adhesion strength, resulting in a smaller corrosion potential. In this study, the highest test results were obtained at an angle of 75⁰ and a distance of 15 cm with a surface roughness value of 5.981 µm, a paint thickness of 115 µm, a paint adhesive strength of 7.28 MPa and an initial corrosion potential position of -0.101 V then a final position of -0.063 V.

Abstract In this work, we study the efficiency of N 1, N 3-dibenzyl-N 1, N1, N 3, N 3-tetramethylpropane-1,3-diaminium chloride, as anticorrosion. This compound exhibits potential as a prospective remedy to stop the deterioration of carbon steel caused by corrosion in 1.0 M HCl. The synthesis of this compound is described in a comprehensive manner, and its composition is supported by a range of precise analytical approaches such as elemental analysis, and mass spectroscopy. Based on the findings of the investigation, the synthesized Gemini ionic liquid demonstrates a robust capacity to slow down the rate at which the metal corrodes. The Prepared compound was evaluation by electrochemical and morphology study. Our results revealed that elevating the inhibitor concentration led to an augmentation in inhibition effectiveness, reaching up to 94.8% at 200 ppm of the synthesized compound at 298 K. It is crucial to emphasize that the recently prepared Gemini ionic liquid is consistent with the Langmuir adsorption model and function as a mixed inhibitor, participating in the physio-chemisorption process of adsorption.

For the corrosion problem within the reclaimed water transport pipelines of a steel company in Hunan, water samples from typical reclaimed water sources were collected for water quality analysis. The corrosion behavior of the reclaimed water transport pipelines was systematically investigated through hanging plate tests, microbial culture counting, electrochemical testing, scanning electron microscopy(SEM), energy dispersive spectroscopy(EDS) and X-ray diffraction(XRD). Moreover, the corrosion inhibitory effects of hydroxyethylidene diphosphonic acid(HEDP), 2-Phosphonobutane-1,2,4-Tricarboxylic Acid(PBTCA) and polyaspartic acid(PASP) were examined. Results showed that the quality of reclaimed water was significantly impacted by biological dephenolization wastewater, blast furnace drainage, total drainage in the direction of five meters and drainage from three water stations. The passivation film on the surface of reclaimed water pipelines was destroyed by the action of Cl- and SO42- in the water, while iron bacteria and sulfate-reducing bacteria promoted corrosion, resulting in the formation of Fe(OH)3 and FeS. After the addition of HEDP and PBTCA corrosion inhibitors, a decrease in the thickness of the corrosion layer was observed, and the corrosion rate fell below the national standard. Following the addition of PASP, the corrosion products on the surface of the hanging plate were loose and porous siderite. In the low-frequency impedance region, Warburg impedance characteristics were displayed, and the corrosion inhibition rate was only 3.9%.

Abstract Furosemide (4-chloro-2-furan-2-ylmethylamino-5-sulfamoylbenzoic acid) was examined as an inhibitor for the corrosion of carbon steel (CS) in 1.0 M HCl. The investigation included mass loss (ML) and electrochemical techniques: potentiodynamic polarization (PP), electrochemical impedance spectroscopy (EIS), and electrochemical frequency modulation (EFM). The efficiency of inhibition rises with increasing Furosemide concentration and temperature. This compound follows the Temkin isotherm with good fit. The presence of varying quantities influences both anodic metal dissolution and cathodic hydrogen evolution. Scanning electron microscopy (SEM), atomic force microscopy (AFM), X-ray photoelectron spectroscopy (XPS), and Fourier transform infrared spectroscopy (FT-IR) were used to detect the effect of the compound on the CS surface. The molecular inhibitory effect of Furosemide was demonstrated using quantum chemical calculations, and the molecular simulation results demonstrated the adsorption on the carbon steel surface.

This study involves the synthesis of some porphyrins derivatives, these are termed as 4,4',4'',4'''-(porphyrin-5,10,15,20-tetrayl)tetrakis(N-(6-aminoacridin-3-yl)benzamide) (3a), 4,4',4'',4'''-(porphyrin-5,10,15,20-tetrayl)tetrakis(N-(5-methoxybenzo[d]thiazol-2-yl)benzamide) (3b), 4,4'-(10,20-bis(3-hydroxyphenyl)porphyrin-5,15-diyl)bis(N-(6-aminoacridin-3yl)benzamide) (5a), and 4,4'-(10,20-bis(3-hydroxyphenyl)porphyrin-5,15-diyl)bis(N-(benzo[d]thiazol-2-yl)benzamide) (5b). These derivatives were synthesized using open circuit potential (OCP) and potentiodynamic polarization (PDP) in 0.1 M HCl solution methods. These derivatives were characterized using nuclear magnetic resonance (1H- and 13C-NMR) spectroscopy, mass spectra (ESI), and micro elemental analysis (CHN). The activity of these synthesized materials was investigated as a corrosion inhibitor using carbon steel (CS) as a model for corroded materials. The obtained results showed that the synthesized porphyrins derivatives were effective corrosion inhibitors to 0.1 M HCl solution for CS. In the case of the derivative 3a, a maximum inhibition efficiency (IE%) was recorded and it was around 74%. The derivative 3b showed an IE% of around 68.11%, while the %IE of 5a and 5b were around 18.98% and 45.16%, respectively. The best IE% value that was recorded for the derivative 3a has the potential to be effective anticorrosive coatings for industrial applications and act as mixture inhibitor because their ΔEcorr values are less than 85 mV. On the CS surface following treatment with compound 3a, the inhibitor mechanism for acidic medium (HCl) was investigated.

In the electric discharge machining process, the material is separated from the surface of the work piece by an electric spark, and in the presence of the dielectric material and tool electrode, changes are made on the surface of the work piece. In this project, we investigated the effect of dielectric material and brass tool electrode diffusion on the surface of carbon steel workpiece by means of quantmetric analysis, X-ray diffraction and electrochemical impedance spectroscopy. The effect of the parameters such as electric current intensity (I), pulse on time (ton), pulse off time (toff) and machining time (τ) on the composition of work peace, microstructure and electrochemical corrosion of machined work peace, were investigated. The results of quantmetric analysis showed that with the increase of machining parameters, the amount of diffused copper (from brass tool electrode) and carbon (from pyrolysis of flashing dielectric material) on the surface of machined carbon steel was increased. X-ray diffraction results confirmed that the formation of different phases such as Fe1.92C0.08, Cu4, Cu2 and Fe2 on the surface of workpiece, which was accordance with the quantmetric results. Electrochemical studies showed that during the EDM process, the electrochemical corrosion resistance was increased.

The corrosion of solid boric acid (s-BA) has so far remained unnoticed, which could pose a potential hazard to the safety of boron-containing equipment. In this work, a morphology-dependent corrosion behavior of s-BA was found on Q235 carbon steel encompassing temperatures from 160 °C to 240 °C. Concurrent with the corrosion process, s-BA underwent a heat-induced morphology-transition from block-like into sheet-like/flake-like under the delayed decomposition condition, which emerged as a key contributor to the heightened corrosion rates after reducing the volume of the corrosion system. Through integration with the ex-situ pretreatment experiment, our analysis concludes that this morphology-transition accelerated corrosion by facilitating the generation of more Fe5O5[B6O10(OH)3] ·nH2O and filamentous amorphous corrosion products than FeB12O19·5H2O. The crucial relationship between s-BA with distinct morphologies and different types of borate products was also further expounded.

Biodiesel is a renewable biofuel that is more environmentally friendly. Biodiesel is used in Indonesia as a blend of 35%-v biodiesel and 65%-v petrodiesel. Consequently, diesel storage systems initially designed for petrodiesel are now being used to store diesel blends, which increases the risk of microbiologically influenced corrosion (MIC). In this research, the characteristics and risks of MIC phenomena in the diesel blend storage system were studied. MIC caused by the naturally occurring diesel blend sludge was studied by immersing carbon steel coupon at the oil-water interphase of the diesel blend. Microorganisms detected in the mixed culture diesel blend sludge were dominated by Streptomyces sp. and Bacillus aerophilus, while Pseudomonas sp. and several anaerobes (Dialister sp., Blautia sp., Prevotella sp., etc.) were also detected. The immersion test showed that the sludge can cause uniform corrosion at a rate of 0.05 mm/year (Moderate Category). Additionally, an increase in biofuel acid number exceeding the allowable limit was also found, indicating fuel biodegradation by the presence of microorganisms. Two different layers were formed on the carbon steel samples, namely biofilms (water, alcohol, fat, protein, and carbohydrates) on the upper part and the corrosion product (iron oxide and iron phosphate) on the lower part. Pitting corrosion was more prominent in the water phase due to biofilm unevenness. A dense biofilm was detected at the oil-water interphase, which potentially inhibits the oxygen diffusion from the oil to the water phase, resulting in anaerobic conditions.

N'-((E)-3-phenylallylidene)hydrazinethiocarbohydrazide (PHCT) was synthesized, purified, characterized and assessed for its inhibitive property against the sweet corrosion of C1018 carbon steel in CO2-saturated 3.5 % NaCl + 500 ppm HAc solution at 25 and 60 °C. At 50 ppm and 25 °C, electrochemical impedance spectroscopy (EIS) confirmed that the presence of PHCT in the electric double layer fortified the hydrophobicity of the region and mitigated rate of charge transfer. Potentiodynamic polarization (PP) measurements at 25 °C showed that PHCT is a mixed-type inhibitor, which could reduce corrosion rate from 24.32 mpy in blank to 0.67 mpy at 50 ppm dosage and deliver 97.24 % inhibition efficiency. PHCT adsorbs, principally, using its NH2, C = S and C = C functional groups, based on FTIR characterization. Computational modeling using the FMO and MEP analyses confirmed that PHCT exhibits higher electron donating than electron accepting power and interacts with the metal surface through nitrogen and sulfur atoms. Scanning electron microscopy (SEM) confirmed the ability of PHCT to protect the steel surface from localized pitting corrosion. Although increasing the temperature up to 60 °C diminished the efficiency of PHCT, the inhibitor was able to provide up to 92 % efficiency.

Salbutamol, which has nontoxic properties, was effectively extracted from expired Farcolin and was evaluated as an inhibitor against carbon steel (CSt) dissolution in 1.0 M HCl solution. Some technologies were applied to determine the inhibition efficacy of Salbutamol such as weight loss (WL), potentiodynamic polarization (PP), electrochemical impedance spectroscopy (EIS), and scanning electron microscopy (SEM). Also, FTIR, 1HNMR, and mass spectroscopy were used to clarify the structure of Salbutamol. The findings indicate that CSt can profit significantly from the recycling of Farcolin medicine and that Salbutamol may be extracted and employed as a CSt corrosion inhibitor. The efficiency of the inhibition improved with an increase in the dosage of salbutamol, polarization resistance and lowering corrosion current density, WL, and temperature. It’s reached 89.65% at a dose of 200 ppm using the EIS technology. The inhibition impact of Salbutamol was interpreted due to its spontaneous adsorption on the CSt/electrolyte interface, in accordance with Langmuir isotherm. Salbutamol was classified as a mixed inhibitor. In addition, how temperature affects the corrosion rate is considered by calculating and discussing some thermodynamic parameters.

Magnetite (Fe3O4) corrosion product surface layers can limit uniform corrosion rates of carbon steel in aqueous carbon dioxide (CO2)-saturated environments. However, as Fe3O4 is a semiconductor, localised corrosion can proceed due to galvanic interaction between the Fe3O4 layers and bare steel. In this study, metal dopants were integrated into Fe3O4 layers to mitigate the effects of localised corrosion, whilst maintaining its protective barrier properties. Model Fe3O4 and metal-doped Fe3O4 layers were electrodeposited on carbon steel and immersed in a pH 5, 1 wt% sodium chloride (NaCl), CO2-saturated, 50 °C solution. Under the conditions studied, the incorporation of magnesium into the Fe3O4 layer resulted in reduced localised corrosion when the 3D surface profiles of the underlying carbon steel were measured using white light interferometry.

The corrosion behavior of carbon steel in MEA-CO2 media containing [BMIM]BF4 was investigated in this work. The IL can effectively suppress the corrosion of the steel in the solution and facilitates the activation-passivation transition of the steel in the anodic polarization. Molecular dynamics simulations show that the cationic moiety of the ILs can strong adsorb on the surface of Fe in the parallel mode. However, the high content of the IL results in the slight reduction of the passive potential range of the steel, which may be related to the anions of the IL or the free F− ions. It is demonstrated that the dissociation of BF4− ions gives rise to a relatively high concentration of F− ions in the solution containing [BMIM]BF4. The addition of NaF indicates the free F− ions can induce the similar localized corrosion of the steel to that in the case of [BMIM]BF4.

This study investigated the efficiency of the natural anticorrosive coating of propolis extract (PE) on CA-50 carbon steel in a solution that simulates the liquid phase of the concrete pore condition, called cement extract (CE). Fourier transform infrared (FTIR) and high-performance liquid chromatography (HPLC) analyses of the propolis extract identified inhibitory functional groups, with Artepillin C (3,5-diprenyl-4-hydroxycinnamic acid) being the predominant component present in the propolis extract (PE). To examine the inhibition capacity of propolis extract on reinforcement, an aqueous solution of 3.5 wt.% NaCl solution was added to the cement extract in the presence and absence of PE. Electrochemical techniques such as open circuit potential, polarization curves and electrochemical impedance spectroscopy were carried out to study corrosion efficiency. Scanning electron microscopy (SEM) was performed to characterize the sample surface. The results show that PE was effective as an anti-corrosion coating for carbon steel in the environment studied, indicating the formation of a protective film with higher stability.

The research presented in this article consisted of analysis of the ship structural accidents at low temperatures and the effect of carbon percentage in various classifications of carbon steel, compared to the high tensile strength steel materials. The objective of this research was to fill the knowledge gap by expanding the understanding of the influence of low temperature, material, and structure on the axial compression test of tubes. The simulations as idealization of the compression test were conducted with variations in temperature, material carbon percentage, and geometry shape, using Finite Element Analysis (FEA). The results showed that at -100 °C, the material had the best ability to resist compression energy; high carbon steel had the highest strength at various carbon percentages, and the square geometry showed the best ability to absorb energy before failure.

An ionically conductive sodium polyacrylate-sodium carboxymethyl cellulose (PANa–CMC) hydrogel electrolyte was developed for the sacrificial anode cathodic protection (SACP) of carbon steel in high-humidity environments. The incorporation of varying ratios of CMC into hydrogel formulation enhanced the water retention capacity, adhesion strength, and electrochemical performance, making it suitable for SACP applications. Particularly, PANa-5% CMC hydrogels demonstrated a current density of approximately 3 μA/cm², inhibited passive corrosion product formation, and sequestered metal ions from anodes, thus minimizing contamination. These findings highlight the substantial potential of PANa–CMC hydrogels as electrolytes, expanding the application of the SACP method to atmospheric environments.

The impact of flow velocity (0-900 rpm) on the corrosion rate of carbon steel in a wide range of sulfuric acid concentrations (0-90% in H2O) at 30 °C and 1 h was studied and discussed. In addition, the efficiency of corrosion inhibitor (dimethyl disulfide, DMD) was evaluated in hardest corrosion conditions for the range of velocity investigated. The results revealed that increasing the flow velocity of H2SO4 solution, increases the corrosion rate depending on the acid concentration. When the flow velocity is increased of H2SO4 solution, the corrosion potential was shifted to more negative. The DMD inhibitors showed significant inhibition efficiency at high velocities, where the highest percentage of inhibitor efficiency reached 98% at 900 rpm.

The current research investigates the corrosion resistant efficiency of 2,4-diphenyl-3-azabicyclo[3.3.1] nonan – 9–one (PABN) as inhibitor in carbon steel in 0.5 M H2SO4 environment through experimental and theoretical approaches. The weight loss methodology demonstrates that 0.10 ppm of nonan-9-one compound effectively inhibits corrosion in carbon steel submerged in an acidic environment with an efficiency of inhibition as high as 97.2 %. The polarization studies reveals the function of the compound as an inhibitor at the anodic site, influencing the kinetics of carbon steel corrosion effectively. Impedance spectra under alternating current conditions elucidate the influence of the protective film formed by the action of PABN compound on the electrical behavior and corrosion resistance in carbon steel material. This existence of the protective film composed of carbon steel and PABN compound is affirmed through different techniques such as SEM, EDX and AFM. The DFT analysis anticipates the interaction patterns of the inhibitor with the surface of carbon steel using quantum chemical calculations, analyzing the molecular interactions between the molecules of the inhibitor and the surface of carbon steel, providing insights into PABN's corrosion inhibitory properties.

Phenolic-epoxy coatings, which are designed to protect substrates from thermal damage, are widely applied in many fields. There remains an inadequate understanding of how such coatings change during their service life after exposure to various temperature conditions. To further elucidate this issue, this case study investigated the effects of high temperatures on carbon steel panels coated with phenolic epoxy and exposed to different heating conditions. A general trend of decreasing barrier performance was observed after exposure to 150 °C for 3 d, as evidenced by the appearance of cracks on the panel surfaces. In contrast, the coating performance improved after exposure to isothermal conditions (120 °C) or thermal cycling from room temperature to 120 °C, as indicated by the increased low-frequency impedance modulus values of the coating. This unexpected improvement was further examined by characterising the coatings using transform infrared spectroscopy (FTIR), thermogravimetric analysis (TGA), differential scanning calorimetry (DSC), pull-off adhesion tests, and time-of-flight secondary ion mass spectrometry (ToF-SIMS). The maximum pull-off adhesion force (24.9 ± 3.6 MPa) was measured after thermal cycling for 40 d.

The purpose of this study is to investigate the changes in the morphology, chemical state, defect density, and impedance of oxides formed on SA 106 Gr.B carbon steel by turbulent water flow at the micro and atomic levels. A compact magnetite layer composed of multi-faceted particles is formed in stagnant water, while a porous magnetite layer composed of particles without a certain shape is formed in turbulent water. Ferrous ions are preferentially dissolved from the oxide in turbulent water, which increases the vacancies in the oxide lattice. An increase in the concentration of point defects is shown to be comparable to an increase in the corrosion rate of carbon steel. The flow-accelerated corrosion behavior is also well correlated with the electrochemical impedance parameters including the charge transfer resistance and capacitance. Our study provides a further understanding of carbon steel corrosion under turbulent water flow conditions.

Under deposit corrosion (UDC) that occurs due to the deposition of solid particles, like iron sulfide or organic solids, and CO2 corrosion, cause disasters for pipelines and fluid-handling apparatus. This research investigated the impact of mineral deposits, like iron disulfide, iron sulfide, and sand, on the inhibition performance of the commercial UDC inhibitor in sulfated CO2-saturated brine solution at 60 °C and 1000 rpm flow rates for different immersion times. The deposit characteristics, type, and coverage technique on the steel (full/partial) were explored. The surface morphology, elemental analysis, and particle size of deposits in the absence and presence of the inhibitor were analyzed. The inhibitive effect at different inhibitor concentrations and the corrosion rates of steel in the absence and presence of the deposits were calculated from the fitting process of the electrochemical impedance spectroscopy (EIS) results. The utilized UDC inhibitor has the highest efficiency (about 95 %) at a concentration of 400 ppm. The FeS, FeS2 and SiO2 deposits in the presence of the inhibitor offered a 77.5 %, 94.5 % and 94.6 % inhibition efficiency after 6h of immersion time, resulting in about 77.5 %, 25.6 % and 60.1 % increase in their efficiencies before the addition of the inhibitor. Therefore, the inhibitor can effectively inhibit the UDC triggered by FeS and SiO2 deposits in an aqueous environment containing sulfated CO2. However, it is unavailable in the steel underneath the FeS2 deposit to inhibit corrosion. EDX and XPS analyses confirm the success of the inhibitor movement through deposits and its adsorption on steels.

Erosion behavior of AISI 1045 carbon steel was investigated using slurry solutions with different viscosities (1 cP, 3 cP, and 8 cP) containing 5 wt% silica sand as erodent particles. Tests were carried out using a slurry pot apparatus with various rotational velocities and at three mounting angles (30°, 60°, and 90°). The qualitative and quantitative analysis was performed using the Taguchi design method, paint modeling, image processing, and microscopic imaging techniques. The results indicate that the erosion process in the slurry flow is significantly influenced by fluid viscosity. There is a notable decrease in erosion wear rate as fluid viscosity increases. An analysis of variance (ANOVA) test was conducted, concluding that viscosity and rotational speed are the significant factors influencing the weight loss of carbon steel. The results demonstrate that each factor has a major impact on the response; velocity (47.20 %) is the primary factor contributing to R, followed by viscosity (38.20 %). The erosive wear mechanism changed considerably with the variation in fluid viscosity and impact angles. As viscosity increases, the cutting and pitting erosion wear mechanism shift to sliding wear with the development of micro-perforation sites.

The main object of the present study is focused on the systematic processing heat-input design based on directed energy deposition (DED) methodology, enrolling carbon steel phase transformation to control the mechanical properties. Three different 4-layer low-carbon alloy steel (ER70S-6) walls are fabricated to investigate this matter with varying heat-inputs. To justify heat-inputs, single layers by metal-inert gas (MIG) welding with different heat-inputs were carried out, and the results were used as input data to the 4-layers fabrication. In addition, to get a more homogenous structure, some walls' heat-inputs have descended from the first layer to the top layer. The microstructural studies show that reducing heat-input causes a higher solidification rate and the formation of finer columnar grains, which significantly affects the mechanical properties. Electron microscopy analysis reveals that a higher cooling rate in the wall with descending heat-input from bottom to top (496 J/mm to 382 J/mm), motivates formation of the acicular ferrite and bainite, which significantly enhances the mechanical properties. The exceptional tensile toughness of the wall, ∼28.86 GPa%, with an ultimate tensile strength (UTS) of ∼740 MPa, yield stress of ∼560 MPa, and an elongation to failure of ∼38 % depicted the impact of fine and multi-constituents' microstructure by heat-input control.

Corrosion inhibitors are widely used as an important tool for the prevention and remediation of different materials exposed to corrosive industrial processes. Corrosion inhibitors are usually added to acid pickling solutions to reduce the deterioration of metallic materials and particularly, corrosion due to hydrochloric acid. In this work, three bis-Schiff bases (BS2, BS4 and BS8) were synthesized and characterized using spectroscopic methods, and their anti-corrosive effects on AISI 1020 carbon steel in a hydrochloric acid solution were studied using gravimetric and electrochemical techniques and quantum chemical methods. The results showed that all substances act as potential corrosion inhibitors as BS8 exhibited the highest efficiency (98%) of all methods. The compounds adsorbed on the metal surface were as per the El-Awady adsorption isotherm. Morphological aspects of the metal were observed upon applying SEM, and the theoretical results acquired from the quantum chemical calculation for molecular properties and the Fe(110) surface adsorption proved to be compatible with the experimental results.

The study is devoted to the explanation of the influence of hot plastic deformation on the properties of railway wheels. The shape of individual elements of the wheel provides for a different degree of hot compression, which determines the mechanism for the development of the recrystallization at austenite. With a decrease in the degree of the hot deformation, a certain proportion of grains with a low energy of linear stretching are formed in austenite. As a result, of the low mobility of such boundaries, the likelihood of preservation of part of the substructural state of the austenite increases, which should affect the formation of a colony of perlite during the cooling of the carbon steel. Against background preservation and a dependence of strength properties on the dispersion of the pearlite colony, the appearance in austenite of grain boundaries with a low energy of linear tension leads to a qualitative change in the plastic properties of railway wheel steel. The increase in plasticity of carbon steel with an increase in dispersion of the pearlite colony is due to a decrease in the effect of solid solution hardening and an increase in the role of the ferrite-cementite interface in the development processes of strain hardening carbon steel. The results obtained can be useful for improving the technology of manufacturing all-rolled railway wheels.

The CO2 corrosion behaviour of X65 carbon steel under water-in-oil droplet and oil-in-water droplet was systematically investigated by a combination of scanning electron microscopy, Raman spectroscopy, NPFLex3D and COMSOL simulation. Under the water-in-oil droplet, the formation of crystalline FeCO3 can be contributed to the high concentration of Fe2+ and CO32-, and the short diffusion path near the droplet edge promotes FeCO3 precipitation. Under the oil-in-water droplet, corrosion islands caused by the invasion of water can be found, indicating that the small water droplets emphasised the development of localized corrosion underneath the oil droplet.

The focus of this research is to examine the feasibility of using laser texturing as a method for surface preparation prior to thermal spraying. The experimental part includes the thermal spraying of a Stellite 6 coating by High Velocity Oxygen Fuel (HVOF) technology on laser-textured substrates. The thermal spraying of this coating was deposited both on conventional substrate material (low carbon steel) and on substrates that had been previously heat treated (nitrided steel). The properties of the coatings were analysed using scanning electron microscopy (SEM), optical microscopy (OM) and Raman spectroscopy. Adhesion was assessed through a tensile adhesion test. The results showed the usability of laser texturing in the case of carbon steel, which was comparable or even better than traditional grit blasting. For nitrided steel, the problem remains with the hardness and brittleness of the nitrided layer, which allows for the propagation of brittle cracks near the interface and thus reduces the adhesion strength.

In this investigation, the efficacy of PCA-GLU, a polymer obtained by copolymerizing citric acid and glutamic acid, as a corrosion inhibitor for carbon steel was investigated in a 3.5wt% NaCl solution. Electrochemical impedance spectroscopy (EIS) techniques and potentiodynamic polarization (PDP) measurements were used to evaluate the corrosion inhibition. The findings demonstrate that PCA-GLU has a 96.73% corrosion inhibition efficiency. Additionally, when the inhibitor concentration rises, the corrosion inhibition efficiency rises as well, reaching an ideal concentration of 400 mg/L. Furthermore, PCA-GLU can create an adsorption layer on the surface of Q235. This paper verifies the adsorption mechanism of PCA-GLU through molecular dynamics simulations of the system and quantum chemical calculations of corrosion inhibitors in solution. Ultimately, our research findings validate that PCA-GLU is an efficient corrosion inhibitor in safeguarding carbon steel against corrosion in marine environments.

The mechanism causing the dramatic intensification of the corrosion deterioration of carbon steel pipes in a crude oil storage facility has been investigated. This study considers a number of factors affecting corrosion in crude oil, such as the water content, the corrosivity of the aqueous phase, the kinetics of water–oil separation, the effect of dissolved oxygen, the effect of the crude oil quality, the degree of stagnancy inside of the pipes, the possible contribution of microbially induced corrosion (MIC) and the presence of deposits. The key root of the corrosion intensification was the separation of the water phase, supported by stagnancy, which eventually led to the formation of stable shallow pits surrounded by cathodic areas.

The purpose of this study was to investigate the composition of oxide films formed on SA106 Gr.B carbon steel in nitrite solutions at 35 °C for 1000 h. The product of the reduction of nitrite during the corrosion inhibition process was also examined. The X-ray photoelectron spectroscopy results revealed that a thin Fe3O4 film was formed and ammonium ions were adsorbed on the outermost surface of the oxide film. The presence of ammonium ions was also demonstrated by ion chromatography. These results indicate that nitrites are reduced to ammonium ions, which in turn promotes the formation of the protective Fe3O4 film.

Objective Sulfate-reducing bacteria (SRB) pose a threat to the safe operation of shale-gas-gathering pipelines. Therefore, it is essential to explore the role played by SRB in dedicated pipelines. Methods In this work, the corrosion behavior of SRB was investigated by organic carbon starvation immersion experiments combined with cell number monitoring, corrosion weight loss recordings, morphology and profile observations and electrochemical measurements. Results In experiments with sodium lactate content ranging from 0–3500 ppm, the corrosion rate and pitting depth were the highest at 350 ppm. Conclusions The results indicated that the reduction in carbon sources leads to bacterial starvation, which directly obtains electrons from metals and exacerbates corrosion. It is not appropriate to use the content of bacteria to determine the strength of bacterial corrosion.

The presence of heavy metal pollutants in refinery effluent significantly impacts the corrosion rate of carbon steel. The focus of this research is to analyze the impact of various inorganic pollutants, including copper, vanadium, nickel, and chromium ions, on the corrosion of carbon steel across different solutions. After conducting a thorough examination of various operating conditions, including pollutant concentration (ranging from 300-3000 ppm), temperature (30-60? C), and flow velocity (0-800 rpm). Our research shows that copper ions have the highest corrosion rate, with vanadium ions being a close second. Conversely, nickel and chromium had the most negligible impact on corrosion rate and, in some instances, even exhibited corrosion inhibition effects. It was also observed that an increase in flow velocity and temperature significantly amplified the corrosion rate of the metal ions investigated.

L-histidine was analyzed in this work as a corrosion inhibitor for AISI 1018 carbon steel in chloride solution, without (pH 7) and with carbon dioxide saturation (pH 4). Mass loss methods and electrochemical tests were used. In a medium with pH 4 saturated with CO2, the inhibition efficiency values (IE%) did not reach 34%. For the pH 7 condition, an inhibition efficiency of up to 89% was observed. The values corroborated with the quantum chemistry and Density Functional Theory (DFT) calculations, showing that the histidine molecule is responsible for the excellent inhibition potential. A Fourier transform infrared spectroscopy (FTIR) study and a thermogravimetric study (TGA) of the amino acid were also carried out. The substrate surface was analyzed by scanning electron microscopy and atomic force microscopy.

The use of fluorescent nanomaterials in various fields of study has become increasingly common. In this work, the use of carbon quantum dots as a corrosion marker in carbon steel is proposed. To produce the sensor, carbon quantum dots based on ethylenediamine and citric acid were used, dissolved in a polymeric matrix. The quantum dot used showed a quantum yield of 42.34%. The nanomodified coatings emitted blue light under ultraviolet radiation lamp. However, it was observed that there is a loss of photoluminescence in the coating on the carbon steel substrate compared to the coating on the polymeric substrate, which maintained photoluminescence activity after natural exposure. Thus, it is inferred that the loss of photoluminescence may be associated with the corrosion process.

In this study was examined the response of carbon steel to atmospheric corrosion after one-year exposure in Valle de Aburrá, a subregion located in northwestern Colombia. The study involved the assessment of material mass loss and corrosion rate, the characterization of atmospheric aggressiveness, and the analysis of the morphology and composition of corrosion products in five different sites. Climatological and meteorological factors were assessed by testing for chloride content, sulfur dioxide levels, and time of wetness (TOW). The analysis of corrosion products was conducted using scanning electron microscopy (SEM), X-ray diffraction (XRD), and Raman spectroscopy. Based on corrosion rates, two sites exhibited a more aggressive environment, with a corrosivity category of C3, while the remaining sites were categorized as C2. The study confirmed the presence of lepidocrocite and goethite phases on the surface of carbon steel at all test sites. Data analysis revealed that both the TOW and the industrial activity significantly influence the corrosion of this metal.

AbstractMultispecies bacterial attachment to carbon steel surfaces is not fully understood; for example, as to why the attachment of certain bacteria influences corrosion. In this study, finished steel, A 106 GB was exposed to a mixed bacterial culture in a batch reactor system at a constant temperature of 35 °C to evaluate the corrosion rate with and without bacterial influence. Cultures collected from the cooling tower site were exposed to coupons and were grown in a batch reactor. Atomic force microscopy (AFM) was used to obtain roughness parameters. Surface morphology and colonisation patterns were observed by scanning electron microscopy (SEM). 16S rDNA sequencing indicated predominance of Pseudomonas sp. and Clostridium sp. on the rough surfaces. Cell colonisation of surfaces showed no time-related differences, with differences observed on surface roughness parameters. Intergranular and uniform corrosion was observed. The smooth finished steel surface performed best in resisting corrosion.

The corrosion inhibition performance of ornidazole was investigated as an eco-friendly option during the acid cleaning of carbon steel using potentiodynamic polarization (PDP) and electrochemical impedance spectroscopy (EIS) in combination with density functional theory (DFT) simulations. The inhibition efficiency was noted to rise with a rise in ornidazole concentration and exposure time. The maximum inhibition efficiency after 0, 1 and 7 days were attained at 1.6 g/L with values of 93.8, 96.2 and 98.7 %, respectively. Potentiodynamic polarization revealed that indazole is a mixed-type corrosion inhibitor. EIS indicates and increase in corrosion resistance with ornidazole concentration. SEM/EDX were consistent with the electrochemical results and indicate that ornidazole inhibits steel corrosion by surface adsorption which was consistent with Langmuir adsorption isotherm (R2 = 0.9999). The values of Kads indicate that ornidazole is more strongly adsorbed with an increase in concentration of ornidazole. The values of ΔGads (−5.69 to −11.75 kJ/mol) indicate that the adsorption is spontaneous. The inhibitory properties were found to be related to the molecular properties indicated by theoretical insights from DFT simulations which revealed susceptible adsorption sites on the ornidazole molecules from the deduced quantum descriptors, natural population analysis, density of states and molecular electrostatic potential. The results herein indicate that ornidazole is a suitable corrosion retardant for carbon steel in acidic environments.

Addressing the ongoing issue of carbon steel corrosion, this study evaluates the corrosion inhibition performance of two eco-friendly pyridinium-based ionic liquids, 4-(dimethylamino)-1-nonylpyridin-1-ium Bromide (4DMN) and 4-(dimethylamino)-1-(prop-2-yn-1-yl)pyridin-1-ium Iodide (4DMP), in a 3.5 wt% NaCl solution. Weight loss tests, electrochemical impedance spectroscopy (EIS), potentiodynamic polarization (PDP), quantum chemical calculations (QCCs), and molecular dynamics (MD) simulations were employed to carried out experimental and theoretical studies. Both 4DMN and 4DMP showed concentration-dependent inhibitory effects with 94 % and 92 % effectiveness, respectively. Potentiodynamic data showed that these compounds control both anodic and cathodic reactions without changing the corrosion mechanism. EIS results indicated a decrease in double-layer capacitance, suggesting adsorption of IL molecules on steel surface. Over a 60-h period, 4DMN maintained its effectiveness, although it decreased at higher temperatures. Surface analyses using Field Emission Scanning Electron Microscopy (FE-SEM) and Atomic Force Microscopy (AFM) showed improvements in surface morphology and roughness. Computational studies supported these findings, showing the reactivity and adsorption patterns of the ILs on the Fe (110) surface. Overall, this study contributes to understanding how pyridinium-based ILs can be used for effective and sustainable corrosion control.

The extract of peanut shell extract (PSE) is firstly utilized as a novel eco-friendly corrosion inhibitor for the mitigation of corrosion on carbon steel in 0.5 M sulfuric acid medium. The corrosion inhibition performance and adsorption properties of PSE were researched via weight loss, electrochemical measurements and surface characterization analysis. It is demonstrated that the PSE acts as a mixed type inhibitor with a superb inhibition ability of 95 % with the addition of 300 mg/L PSE. The adsorption of the active ingredients in PSE on steel surface contributes to effective corrosion inhibition. The outstanding inhibition efficiency and straightforward extraction method with environment-friendly solvent convincingly demonstrate that the PSE possesses promising application prospects to be a novel eco-friendly corrosion inhibitor in industrial corrosion mitigation.

Arc stud welding process was used to join a fully threaded low carbon steel AISI 1106 stud to medium carbon steel AISI 1045 plate, the effects of welding current 200, 400 A and the welding time 0.1 to 0.6 step 0.1 s on the microstructure and mechanical properties were investigated, additional parameters of adding 0.1, 1 g SiC powder and applying nano carbon layer to the welding area also included. The results demonstrate that the preferred stud welding process parameters for this system was 400 A with 0.4 s welding current and time, respectively, which has a maximum tensile strength of 583 MPa. The joints fabricated with ash and nano carbon coated at preferred welding parameters showed a slight reduction in tensile strength. The fracture of the tensile test specimen consists of three failure modes including of interface fracture between stud and plate surface due to incomplete melting at low processing parameter, pullout fracture which is featured by a hole in the plate surface and fracture at the stud shank instead of the weldment interface or heat affected zone. The microstructure of the stud and plate are characterized by equiaxed grain of ferrite and pearlite with small amount of ferrite, respectively. The fusion zone consists of fine grain of ferrite and perlite. The hardness of the fusion zone was recording 132 HV which it slightly higher than the stud hardness 128 HV and lower than that of plate of 164 HV.