1. Research on milling cutter wear monitoring based on self-learning feature boundary model.
- Author
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Hou, Xuchen, Xia, Wei, Liu, Xianli, Yue, Caixu, Zhang, Xiao, and Yan, Dingfeng
- Subjects
MILLING cutters ,ROOT-mean-squares ,AUTODIDACTICISM ,JUDGMENT (Psychology) ,SIGNALS & signaling - Abstract
In the field of aerospace, real-time and accurate monitoring of the milling state is of great significance for improving processing quality and processing efficiency. Relying on milling force signals to monitor tool wear state has problems such as high cost and limited size of machined parts. Aiming at the above problem, a milling cutter wear condition monitoring method based on spindle current is proposed. Firstly, based on the linear correlation between the milling force and the current increment theory, the milling experiment was carried out. The characteristic variation trend and spectral characteristics of the milling force signal and spindle current signal under the change of spindle speed, feed rate, and radial cutting width are analyzed. The cosine similarity demonstrates that the similarity of the root mean square values of the two is 0.9865, 0.9943, and 0.9421, respectively, and the changing trend of the spectral amplitude is consistent. In the iSESOL platform, a self-learning feature boundary model is built from learning data, signal interception, root mean square feature extraction, drawing boundary, and threshold judgment to monitor the wear state of the milling cutter online. Finally, the data in each wear stage are selected to verify the model, and the validity of the model is proved by setting the threshold beyond the boundary and the alarm trigger condition, in real-time, and accurately monitoring the wear state of the milling cutter online. [ABSTRACT FROM AUTHOR]
- Published
- 2024
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