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Ternary blended cements, made with silica fume and limestone, provide significant benefits such as improved compressive strength, chloride penetration resistance, sulfates attack, etc. Furthermore, they could be considered low-carbon cements, and they contribute to reducing the depletion of natural resources in reference to water usage, fossil fuel consumption, and mining. Limestone (10%, 15%, and 20%) with different fineness and coarse silica fume (3%, 5%, and 7%) was used to produce ternary cements. The average size of coarse silica fume used was 238 μm. For the first time, the carbonation resistance of ternary Portland cements made with silica fume and limestone has been assessed. The carbonation resistance was assessed by natural carbonation testing. The presence of coarse silica fume and limestone in the blended cement led to pore refinement of the cement-based materials by the filling effect and the C-S-H gel formation. Accordingly, the carbonation resistance of these new ternary cements was less poor than expected for blended cements. [ABSTRACT FROM AUTHOR]

The use of silica fume as a partial replacement for Ordinary Portland Cement provides a wide variety of benefits, such as reduced pressure on natural resources, reduced CO2 footprint, and improved mechanical and durability properties. The formation of more stable crystallographic phases in the hardened cement paste can promote resistance to concrete attacks. However, using coarse silica fume may result in lower expenses and shorter workdays. In this work, coarse silica fume was used as a partial replacement of cement, by weight, at 3%, 5%, and 7%, and it was used as limestone filler at different particle sizes. The size of coarse silica fume used was 238 μm. The microstructural, compositional analysis, and crystalline phase content of mixed cements at different ages were evaluated. The addition of coarse silica fume and limestone promoted pore refinement of the composites and increased the calcium and silica content. The filling effect of fine limestone and coarse silica fume particles, as well as the formation of CSH gel, was found to be the main reason for the densified microstructure. The contributions of combined coarse silica fume and limestone improve the stability of CSH gels and pozzolanic reaction. [ABSTRACT FROM AUTHOR]

Ternary Portland cements composed of coarse silica fume (SF), limestone (LS), and Portland cement (PC) can afford some environmental advantages by reducing the clinker content in Portland cements. These cements will help to reduce the clinker factor target from 0.78 to 0.60 by 2050 with the aim to be climate neutral. Silica fume (SF) possesses pozzolanic properties that enhance mechanical strength and durability. By contrast, limestone powder has three main outcomes, i.e., filler, dilution, and chemical effects. The first reduces porosity and refines the microstructure of mortars and concretes. The second decreases the amount of hydration products and increases the porosity; the third one promotes the appearance of carboaluminates and reduces porosity. This paper covers the mechanical properties of Portland cement-limestone-coarse silica fume ternary cements, and its synergetic mechanism. Compressive and flexural strength of mortar at 2, 7, 14 and 28 days was performed. Coarse silica fume has a minor contribution on the nucleation effect compared to ground limestone at early ages. The nucleation and filler effects, at early ages, are less pronounced in coarse and very fine limestone powder. The highest compressive strength at 28 days is reached with the lowest content of coarse silica fume (3%). Mortar mixes made with a high level of limestone presented a delay in the compressive strength development. [ABSTRACT FROM AUTHOR]

Portland cement production is an energy-intensive process that releases carbon dioxide into the atmosphere. To reach carbon neutrality by 2050, it would be necessary to implement innovative measures in the cement industry to deliver carbon neutrality. In this respect, it is striking that the new cement types made with high contents of industrial by-products will act as a lever to combat climate change. Accordingly, the purpose of this study is to assess coal–ash blended cements in light of climate change mitigation. In particular, ground coal bottom ash could be considered as a novel constituent for common cement production. The performance of these coal–ash mortars was assessed by measuring pozzolanic reactivity, mechanical strength gain, and microstructural characteristics. Mortars were made with 10%, 25%, or 35% of coal ash (fly ash and/or bottom ash). Therefore, by considering an emission intensity factor of 830 kgCO2/kg of clinker, a reduction in carbon dioxide emissions for all coal fly ash cements is expected, which will be about 83 kgCO2/kg of cement, 208 kgCO2/kg of cement, and 290 kgCO2/kg of cement, respectively. Ground coal bottom ash presented similar characteristics to the coal fly ash. Consequently, ground coal bottom ash is a promising Portland cement constituent with properties comparable to coal fly ash, and its increased usage can contribute to the climate change mitigation. [ABSTRACT FROM AUTHOR]

Featured Application: In this paper, the idea of the sustainability of durable solutions is very much present. The effect of four pozzolanic materials employed in four percentages in mortars made with two different reactive aggregates is assessed regarding alkali-silica reaction (ASR). The findings encountered here will help to optimize the cement-based materials mix design. The increased use of industrial wastes and by-products to produce concretes and blended cements is a lever to achieve carbon neutrality. Furthermore, they could improve their durability. Some pozzolanic additions can minimize the alkali-silica reaction (ASR), which is a well-known deleterious process that occurs between some reactive aggregates and the alkaline pore solution found in mortars and concretes. This work quantifies the efficiency of four pozzolanic materials (natural pozzolan, P, siliceous coal fly ash, V, silica fume, D, and blast-furnace slag, S) assessed by means of compressive strength testing, open porosity, ASR-expansion measurements, and SEM microscopy. Accelerated expansion tests were performed in mortar bars with a cement/sand ratio of 1/2.25 and a water/cement ratio of 0.47, two reactive aggregates and a non-reactive one. The major contributions of this paper are: (i) The more aggregate reactivity is, the higher ASR mitigation level was found when additions were added and (ii) The best additions for ASR inhibition are silica fume and fly ash. [ABSTRACT FROM AUTHOR]

Featured Application: In this paper, blended cements are proposed as an effective means of meeting the needs of mitigating climatic change. This proposal is a two-pronged strategy, i.e., durable and sustainable. The pozzolanic reaction of four binders is assessed, which is related to an alkali–silica reaction (ASR). Thanks to the findings made here, mix-design optimization can be performed. Alkali–silica reaction (ASR) is a swelling reaction that occurs in concrete structures over time between the reactive amorphous siliceous aggregate particles and the hydroxyl ions of the hardened concrete pore solution. The aim of this paper is to assess the effect of pozzolanic Portland cements on the alkali–silica reaction (ASR) evaluated from two different points of view: (i) alkali-silica reaction (ASR) abatement and (ii) climatic change mitigation by clinker reduction, i.e., by depleting its emissions. Open porosity, SEM microscopy, compressive strength and ASR-expansion measurements were performed in mortars made with silica fume, siliceous coal fly ash, natural pozzolan and blast-furnace slag. The main contributions are as follows: (i) the higher the content of reactive silica in the pozzolanic material, the greater the ASR inhibition level; (ii) silica fume and coal fly ash are the best Portland cement constituents for ASR mitigation. [ABSTRACT FROM AUTHOR]