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Purpose: Determine the incidence of metallosis around MAGEC rods. Methods: A multicentre explant database was searched to identify cases with complete intraoperative findings at rod removal. Surgeons removing rods detailed the presence or absence of tissue metallosis associated with rods. More recently surgeons measured the 'length' of tissue metallosis. Prior to rod disassembly, the majority underwent testing with an external remote controller (ERC). The impact of clinical and explant variables on metallosis was assessed. Results: Sixty-six cases were identified. Mean age at insertion was 8.1 ± 2.3 years with mean duration of implantation 37.6 ± 15.1 months. Tissue metallosis was noted at revision surgery in 52/66 cases (79%). Metallosis was noted more commonly when rods were removed during fusion surgery than rod removal/exchange (97% vs. 58% (p = < 0.01)). The mass at insertion was greater in cases with metallosis (25.9 ± 7.8 kg vs. 21.1 ± 6.2 kg, p = 0.04). Length of tissue metallosis was reported for 45 rods, median 9 cm (range 1–25). Metallosis was noted in 43/59 (73%) rods that produced no force and 22/30 (73%) rods that produced some force on ERC activation (p = 0.96). Wear debris was found within the actuator in all rods, and all but 3 rods had damaged O-rings. Conclusion: MAGEC rods are associated with tissue metallosis in the majority of cases. It is seen with functional rods as well as failed rods and appears related to wear debris within the actuator and high rates of O-ring failure. Until the implications of metal debris in children are known, we urge caution with the use of this implant. [ABSTRACT FROM AUTHOR]

Despite the encouraging short- and medium-term clinical results and increased usage of reverse shoulder replacements, a higher revision rate is documented compared with other major joint arthroplasties. Adverse reaction to polyethylene wear debris is still an important factor which may influence the long-term survival of reverse shoulder arthroplasty. To date, only a small number of retrieval studies of reverse shoulder arthroplasty have reported the different damage modes on polyethylene components, but none have quantified the ex vivo surface roughness on both articulating surfaces. The main purpose of this study was to assess, for the first time, the surface roughness of 13 retrieved metal-on-polyethylene reverse shoulder replacements using a white light profilometre with nanometre resolution. Although no significant relationship was observed between the surface roughness values and patient variables, it was noted that half of the polyethylene components still showed their original machining marks, indicating little change in vivo and that the metallic humeral components in the reversed design configuration showed low values of surface roughness after their time in vivo. [ABSTRACT FROM AUTHOR]

Adverse reaction to metal debris released from the taper‐trunnion junction of modular metal‐on‐polyethylene (MoP) total hip replacements (THRs) is an issue of contemporary concern. Therefore, a hip simulator was used to investigate material loss, if any, at both the articulating and taper‐trunnion surfaces of five 32‐mm metal‐on‐cross‐linked‐polyethylene THRs for 5 million cycles (Mc) with a sixth joint serving as a dynamically loaded soak control. Commercially available cobalt–chromium–molybdenum femoral heads articulating against cross‐linked polyethylene (XLPE) acetabular liners were mounted on 12/14 titanium (Ti6Al4V) trunnions. Weight loss (mg) was measured gravimetrically and converted into volume loss (mm3) for heads, liners, and trunnions at regular intervals. Additionally, posttest volumetric wear measurements of the femoral tapers were obtained using a coordinate measuring machine (CMM). The surface roughness (Sa) of femoral tapers was measured posttest. After 5 Mc, the mean volumetric wear rate for XLPE liners was 2.74 ± 0.74 mm3/Mc. The CMM measurements confirmed material loss from the femoral taper with the mean volumetric wear rate of 0.045 ± 0.024 mm3/Mc. The Sa on the worn area of the femoral taper showed a significant increase (p < 0.001) compared with the unworn area. No other long‐term hip simulator tests have investigated wear from the taper‐trunnion junction of contemporary MoP THRs. © 2019 Wiley Periodicals, Inc. J Biomed Mater Res Part B: Appl Biomater 108B:156–166, 2020. [ABSTRACT FROM AUTHOR]

The objective of this study was to investigate the wear resistance of ultrahigh‐molecular weight polyethylene (UHMWPE) and crosslinked polyethylene (XLPE) against different counterfaces. Friction and wear studies were evaluated under dry reciprocating sliding conditions at room temperature. Ti6Al4V discs finished in polished, lapped, and ground conditions were reciprocated against polymer cylinders. In addition, abrasive wear studies were conducted using different abrasive grit sizes. The friction and wear properties of the two polyethylenes were strongly affected by the different counterfaces. XLPE showed important friction and wear sensitivity with the change of surface roughness of the Ti6Al4V disc, as well as with the change in abrasive grit size. Scanning electron microscopy and energy‐dispersive X‐ray (EDX) analysis of the worn disc surfaces and the polymer pins indicated the wear mechanisms affecting the polyethylenes. POLYM. ENG. SCI., 59:2356–2366, 2019. © 2019 Society of Plastics Engineers [ABSTRACT FROM AUTHOR]

Background: During the twentieth century, hip replacement became one of the most popular and successful operations. In the 1990s, a new type of hip replacement namely the metal‐on‐metal hip resurfacing was developed. This paper draws on one of the available implants, namely the DePuy Orthopaedics' Articular Surface Replacement (ASR) hip system which was withdrawn from the market because of higher than expected rates of failure. It examines media representations on the failure of the ASR metal‐on‐metal hip replacement device and its subsequent withdrawal from the market. Methods: Drawing on content analysis this paper explores how systemic failure of the medical implant was framed and performed by press media in the UK. Results: Two narratives were particularly important in framing press media coverage of the ASR case: the role of patients as passive recipients of care and a distinction between health and disability identities as related to how individuals' narratives about the past shaped their sense of present and future. In all cases, the voice of the orthopaedic surgeons responsible for the selection and implantation of the ASR devices remains silent. Conclusions: Press media coverage of medically induced harm in the UK is significantly less common than coverage of any other patient safety issues and public health debates. This study aims to contribute to the evidence base on how public discourse on medically induced harm becomes framed through the reported experiences of individuals in press media and also how this process influences the legitimacy of various solutions to medical errors or unanticipated outcomes. [ABSTRACT FROM AUTHOR]

Ceramic‐on‐ceramic (CoC) total hip replacements (THR) have a substantially lower wear rate than metal‐on‐polyethylene (MoP) hips, as shown by hip simulator testing. However, the revision rates of CoC and MoP hips are comparable. To try and explain this discrepancy the wear, at both the bearing surfaces and taper‐trunnion interface of 36 mm BIOLOXdelta CoC THRs, mounted on 12/14 titanium (Ti6Al4V) trunnions was investigated using a hip simulator (n = 3) and a dynamically loaded CoC sample in a separate test station. Wear was assessed gravimetrically and surface roughness measurements of the articulating and taper surfaces taken at regular intervals. Scanning electron microscopy, surface roughness, and gravimetric measurements of trunnions was performed. After 5 million cycles, the mean total wear from the ceramic articulating surfaces was 0.25 mm3 from the hip simulator test, and that from the titanium trunnions was 0.29 mm3. This metal wear may provide an explanation for adverse reaction to metal debris found in contemporary CoC hip joints. It is therefore vital to consider taper‐trunnion wear in preclinical testing of artificial hip joints. © 2018 Wiley Periodicals, Inc. J Biomed Mater Res Part B: Appl Biomater 107B: 1199–1209, 2019. [ABSTRACT FROM AUTHOR]

Single-piece silicone implants dominate metacarpophalangeal joint arthroplasty. The NeuFlex® implant was introduced to improve on the clinical performance of other silicone implants by having a pre-flexed hinge. By visually examining a cohort of 30 explanted NeuFlex® metacarpophalangeal joint prostheses we sought to identify the failure modes of these implants. Seven were not fractured, 11 had fractured across the hinge, nine had fractured at the junction of the distal stem and the hinge, and three showed fractures at both the hinge and at the junction of the distal stem and the hinge. These data may prove helpful in identifying how the performance of single-piece silicone implant designs can be improved. [ABSTRACT FROM AUTHOR]

Generation of wear debris and wear particle-induced osteolysis are the main limitations of metal-on-polyethylene artificial joints. Cross-linked polyethylene has been recently used, particularly in hip replacements, as an alternative material to conventional ultrahigh molecular weight polyethylene due to its superior wear resistance. This study focused on the wear behaviour of cross-linked polyethylene under different contact stresses in order to make interpretations of its long-term in-vivo performance. A 50-station SuperCTPOD (pin-on-disc) machine was used to investigate the influence of contact stress on the wear of cross-linked polyethylene pins which were articulated against cobalt chromium discs. It was found that the wear rate of cross-linked polyethylene was lower at higher contact stresses. [ABSTRACT FROM AUTHOR]

The articulating surfaces of four different sizes of unused pyrolytic carbon proximal interphalangeal prostheses (PIP) were evaluated though measuring several topographical parameters using a white light interferometer: average roughness (Sa); root mean-square roughness (Sq); skewness (Ssk); and kurtosis (Sku). The radii of the articulating surfaces were measured using a coordinate measuring machine, and were found to be: 2.5, 3.3, 4.2 and 4.7 mm for proximal, and 4.0, 5.1, 5.6 and 6.3 mm for medial components. ANOVA was used to assess the relationship between the component radii and each roughness parameter. Sa, Sq and Ssk correlated negatively with radius (p = 0.001, 0.001, 0.023), whilst Sku correlated positively with radius (p = 0.03). Ergo, the surfaces with the largest radii possessed the better topographical characteristics: low roughness, negative skewness, high kurtosis. Conversely, the surfaces with the smallest radii had poorer topographical characteristics. [ABSTRACT FROM AUTHOR]

Artificial finger joints lack the long-term clinical success seen with hip and knee prostheses. In part, this can be explained by the challenges of rheumatoid arthritis, a progressive disease which attacks surrounding tissues as well as the joint itself. Therefore, the natural finger joints' biomechanics are adversely affected, and consequently, this imbalance due to subluxing forces further challenges any prosthesis. Many different designs of finger prosthesis have been offered over a period of greater than 50 years. Most of these designs have failed, and it is likely that many of these failures could have been identified had the prostheses been appropriately tested prior to implantation into patients. While finger joint simulators have been designed, arguably only those from a single centre have been able to reproduce clinical-type failures of the finger prostheses tested in them. This article describes the design and development of a finger simulator at Durham University, UK. It explains and justifies the engineering decisions made and thus the evolution of the finger simulator. In vitro results and their linkage to clinical-type failures are outlined to help to show the effectiveness of the simulator. Failures of finger implants in vivo continue to occur, and the need for appropriate in vitro testing of finger prostheses remains strong. [ABSTRACT FROM AUTHOR]

This work aimed to engineer a multi-station shoulder simulator in order to wear test shoulder prostheses using recognized shoulder activities of daily living. A bespoke simulator was designed, built and subject to commissioning trials before a first wear test was conducted. Five JRI Orthopaedics Reverse Shoulder VAIOS 42 mm prostheses were tested for 2.0 million cycles and a mean wear rate and standard deviation of 14.2 ± 2.1 mm(3)/10(6) cycles measured for the polymeric glenoid components. This result when adjusted for prostheses diameters and test conditions showed excellent agreement with results from hip simulator studies of similar materials in a lubricant of bovine serum. The Newcastle Shoulder Simulator is the first multi-station shoulder simulator capable of applying physiological motion and loading for typical activities of daily living. [ABSTRACT FROM AUTHOR]

A recognized issue related to metal-on-metal hip resurfacings is early fracture of the femur. Most theories regarding the cause of fracture relate to clinical factors but an engineering analysis of failed hip resurfacings has not previously been reported. The objective of this work was to determine the wear volumes and surface roughness values of a cohort of retrieved hip resurfacings which were removed due to early femoral fracture, infection and avascular necrosis (AVN). Nine resurfacing femoral heads were obtained following early fracture of the femur, a further five were retrieved due to infection and AVN. All fourteen were measured for volumetric wear using a co-ordinate measuring machine. Wear rates were then calculated and regions of the articulating surface were divided into "worn" and "unworn". Roughness values in these regions were measured using a non-contacting profilometer. The mean time to fracture was 3.7 months compared with 44.4 months for retrieval due to infection and AVN. Average wear rates in the early fracture heads were 64 times greater than those in the infection and AVN retrievals. Given the high wear rates of the early fracture components, such wear may be linked to an increased risk of femoral neck fracture. [ABSTRACT FROM AUTHOR]

Clinical results of the PyroCarbon proximal interphalangeal joint replacement are inconsistent with various complications reported. To address this, in vitro testing was conducted using finger joint simulators. Two PyroCarbon proximal interphalangeal prostheses were tested in a lubricant of dilute bovine serum to 5 × 106 cycles of flexion–extension (90°–30°) with dynamic forces of 10 N applied. At intervals of 3000 cycles testing ceased and a static load of 100 N was applied to simulate gripping. In addition, two ‘control’ prostheses were immersed alongside the test prostheses to account for lubricant absorption. Wear and roughness averages (Ra) were measured every 1 × 106 cycles. Minimal wear for all of the components was measured with a negligible increase in Ra for most of the components. One condyle of one component increased in Ra over the 5 × 106 cycles with a value above the recommended 50 nm. Unidirectional marks were visible on the condyle from micrographs, consistent with an abrasive wear mode. [ABSTRACT FROM AUTHOR]

In contrast to the articulating and taper surfaces of failed total hip replacements, volumetric wear analysis of trunnions is not routinely performed. Metal wear particles from the trunnion may contribute not only to the failures of metal-on-metal total hip replacements but also to all hip replacements utilising metal trunnions. A validation study was performed with the material removed in stages from the trunnions of an Exeter V40 stem, a Corail stem and an Accolade stem to simulate different magnitudes of wear. The material loss from the trunnions was measured both volumetrically with a coordinate measuring machine and gravimetrically with a high-precision balance. A cohort of 28 ex vivo trunnions was also measured using the coordinate measuring machine. The maximum error between the two methods was found to be 0.13 mm3. This result was comparable with the coordinate measuring machine method for the taper surface (0.2 mm3). The ex vivo trunnions had a median wear volume of 0.14mm3 (range: 0.04–0.28 mm3). This is the first study to determine the accuracy of volumetric wear measurements of trunnions by comparing against gravimetric measurements. Volumetric wear analysis of trunnions may provide additional insights into failures of modular total hip prostheses and will be performed routinely at our centre. [ABSTRACT FROM AUTHOR]

Bovine serum is the lubricant recommended by several international standards for the wear testing of orthopaedic biomaterials; however, there are issues over its use due to batch variation, degradation, cost and safety. For these reasons, alternative lubricants were investigated. A 50-station Super-CTPOD (circularly translating pin-on-disc) wear test rig was used, which applied multidirectional motion to ultra-high-molecular-weight polyethylene test pins rubbing against cobalt chromium discs. Thirteen possible alternative lubricants were tested. The use of soy protein as a lubricant gave statistically higher wear, while soya oil, olive oil, Channel Island milk, whole milk, whey, wheatgerm oil, 11 mg/mL egg white, albumin/globulin mix and albumin/globulin/chondroitin sulphate mix all gave statistically lower wear than bovine serum. The lubricants giving the closest wear results to bovine serum were 20 and 40 mg/mL egg white solutions. A light absorbance assay found that these egg white solutions suffered from a high degradation rate that increased with increasing protein content. While egg white solutions offer the best alternative lubricant to bovine serum due to the wear volumes produced, cost-effectiveness and safety of handling, protein degradation will still occur, leading to the need for regular lubricant replacement. Of the lubricants tested in this study, none were found to be superior to bovine serum. [ABSTRACT FROM PUBLISHER]

Objective: To determine whether elevated blood cobalt (Co) concentrations are associated with early failure of metal-on-metal (MoM) hip resurfacings secondary to adverse reaction to metal debris (ARMD). Design: Cohort study. Setting: Single centre orthopaedic unit. Participants: Following the identification of complications potentially related to metal wear debris, a blood metal ion screening programme was instigated at our unit in 2007 for all patients with Articular Surface Replacement (ASR) and Birmingham MoM hip resurfacings. Patients were followed annually unless symptoms presented earlier. Symptomatic patients were investigated with ultrasound scan and joint aspiration. The clinical course of all 278 patients with 'no pain' or 'slight/occasional' pain and a Harris Hip Score greater than or equal to 95 at the time of venesection were documented. A retrospective analysis was subsequently conducted using mixed effect modelling to investigate the temporal pattern of blood Co levels in the patients and survival analysis to investigate the potential role of case demographics and blood Co levels as risk factors for subsequent failure secondary to ARMD. Results: Blood Co concentration was a positive and -16 significant risk factor (z=8.44, p=2x10-16) for joint failure, as was the device, where the Birmingham Hip Resurfacing posed a significantly reduced risk for revision by 89% (z=-3.445, p=0.00005 (95% CI on risk 62 to 97)). Analysis using Cox-proportional hazards models indicated that men had a 66% lower risk of joint failure than women (z=-2.29419, p=0.0218, (95% CI on risk reduction 23 to 89)). Conclusions: The results suggest that elevated blood metal ion concentrations are associated with early failure of MoM devices secondary to adverse reactions to metal debris. Co concentrations greater than 20 µg/l are frequently associated with metal staining of tissues and the development of osteolysis. Development of soft tissue damage appears to be more complex with females and patients with ASR devices seemingly more at risk when exposed to equivalent doses of metal debris. [ABSTRACT FROM AUTHOR]

Bioengineering is a multidisciplinary science which requires mechanical engineering students, who typically have minimal knowledge of medicine, to rapidly gain a thorough understanding of the intricacies of human anatomy as well as of the specialist terminology. Teaching on a bioengineering module in a school of mechanical engineering at a UK university employed a combination of Primal Pictures anatomical software, human joint models, bespoke teaching materials and peer-to-peer learning. This mixture allowed engineering students to quickly construct an understanding of anatomical principles which they used in individual, assessed projects on total joint replacement. Anonymised, written feedback collected from the students over consecutive academic years revealed overwhelmingly positive learning experiences. In addition, assessed projects showed good knowledge of the anatomical descriptions necessary to understand and work with the science of joint replacement. [ABSTRACT FROM AUTHOR]

Although the market for replacement of diseased metacarpophalangeal (MCP) joints is dominated by single-piece silicone prostheses, several two-piece designs have been implanted. One such is the Digital Joint Operative Arthroplasty (DJOA) which consists of a part-spherical stainless steel metacarpal component which articulates within a matching concave phalangeal component made of ultra high molecular weight polyethylene (UHMWPE). A DJOA MCP prosthesis was tested using a clinically-validated finger simulator while a second DJOA prosthesis acted as a statically-loaded soak-control. Testing ran to 7.1 million cycles of flexion–extension. It was found that the UHMWPE components, both test and control, gained in weight by a similar amount. Therefore apparently there was no wear of the test components. However, the initial and final surface finish values of the test stainless steel metacarpal head were relatively high. Calculations based on this roughness data, plus recent dynamically-loaded soak data, may explain the apparent lack of wear. [ABSTRACT FROM AUTHOR]

Information about topics discussed during the 5th World Congress of Biomechanics held on July 29 to August 4, 2006 in Munich, Germany. The discussion focused on new advances in the field of biomechanics such as detection of bone quality, biotribology, and implantable telemetry. Moreover, the conference featured lecture presentations that offered insights on the role of biomechanics in the development of advanced medical devices.