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Two medium-carbon microalloyed steels with a predominant acicular ferrite microstructure were investigated in this study in order to determine the initial micro-crack formation mechanism and the role of acicular ferrite structure in cleavage fracture. In order to ensure cleavage fracture, samples were investigated at −196 °C for uniaxial tension and four point bending fracture. Previous investigations have shown that cleavage fracture for steels with a predominant acicular ferrite microstructure has not been initiated by the fracture of coarse TiN particles as in ferrite-pearlite, bainite, or martensitic microalloyed steels. The average maximal thickness of cementite plates measured in this work is 0.798 µm and 0.966 µm, for V and TiV steel, respectively. The corresponding stress values required for their fracture according to Griffith's equation are 1970 MPa and 1791 MPa, respectively. Estimated values of the effective surface energy for the V steel with an average cementite volume fraction of 3.8% range from 40 Jm−2 to 86 Jm−2, and for the TiV steel with an average cementite volume fraction of 18.3% range from 55 Jm−2 to 82 Jm−2. The fracture of coarse cementite plates was found to not to be responsible for the cleavage fracture initiation in case of both steels. [ABSTRACT FROM AUTHOR]

Electric waste from numerous devices that are put out of use every day has some form of printed circuit board that contains precious and valuable metals in their components. In order to extract these metals, the printed circuit boards were crushed and pyrolyzed into powder. The fine pyrolyzed printed circuit board (PPCB) powder was separated into fractions, and the fine metallic fraction was used as a raw material for metal leaching extraction. In order to better understand how various metal species react in leaching media, several leaching agents were used (sulfuric acid, nitric acid, glycine, and acid mine drainage-AMD) alone, and with the addition of hydrogen peroxide. Additionally, the influence of the S/L ratio and leaching temperature were investigated in sulfuric acid leaching solutions, as this is the one most widely used. In one case, the reactor was heated in a thermal bath, while in the other, it was heated in an ultrasonic bath. Lastly, several experiments were conducted with a (consecutive) two-pronged leaching approach, with and without applied pretreatment. The aim of this paper is to give a multifocal and detailed approach to how metals such as Al, Cu, Co, Zn, Sn, and Ca behave when extracted from fine PPCB powder. However, some attention is given to Nd, Pd, Pb, and Ba as well. One of the main findings is that regardless of the pretreatment or the sequence of leaching media applied, consecutive two-pronged leaching cannot be used for selective metal extraction. However, AMD was found to be suitable for selective leaching with very limited applications. [ABSTRACT FROM AUTHOR]

Acid mine drainage (AMD) is a waste from mining sites, usually acidic, with high concentrations of sulfates and heavy metal ions. This study investigates the AMD neutralization process using fly ash (FA) as an alternative material. Samples of FA from coal-fired power plants in Serbia ("Nikola Tesla" (EF) and "Kostolac" (KOST)) were analyzed and used. The results were compared with the treatment efficiency of commercial neutralization agent (NaOH). The alkaline nature of FA was the basis for use in the treatment process of the extremely acid Lake Robule (pH 2.46), located in the mining areas of eastern Serbia. The optimal S/L ratio for the AMD neutralization process determined for EF was 25 wt.%, and for KOST it was 20 wt.%. The mechanism of the neutralization process was analyzed using the ANC test and PHREEQC program. The element concentrations and pH values in solutions indicated that FA samples could neutralize Lake Robule with more than 99% of Al, Fe, Cu, Zn, and more than 89% of Pb precipitated. Formation of insoluble (oxy)hydroxide forms (Fe3+ and Al3+ ions) creates favorable conditions for co-precipitation of other trace metals (Cu, Zn, Ni, Pb, and Cd) from AMD, which is further enhanced by cation adsorption on FA particles. FA proved to be a more effective neutralization agent than NaOH due to its adsorption effect, while among the FA samples, KOST was more effective due to the aging process through the carbonization reaction. Using FA as an alternative material is a promising and sustainable method for treating AMD, with economic and environmental benefits. [ABSTRACT FROM AUTHOR]

Cleavage fracture of the V and Ti-V microalloyed forging steels was investigated by the four-point bending testing of the notched specimens of Griffith-Owen's type at −196 °C, in conjunction with the finite element analysis and the fractographic examination by scanning electron microscopy. To assess the mixed microstructure consisting mostly of the acicular ferrite, alongside proeutectoid ferrite grains and pearlite, the samples were held at 1250 °C for 30 min and subsequently cooled instill air. Cleavage fracture was initiated in the matrix under the high plastic strains near the notch root of the four-point bending specimens without the participation of the second phase particles in the process. Estimated values of the effective surface energy for the V and the Ti-V microalloyed steel of 37 Jm−2 and 74 Jm−2, respectively, and the related increase of local critical fracture stress were attributed to the increased content of the acicular ferrite. It was concluded that the observed increase of the local stress for cleavage crack propagation through the matrix was due to the increased number of the high angle boundaries, but also that the acicular ferrite affects the cleavage fracture mechanism by its characteristic stress–strain response with relatively low yield strength and considerable ductility at −196 °C. [ABSTRACT FROM AUTHOR]

Isothermal transformation characteristics of a medium carbon Ti-V microalloyed steel were investigated using light microscopy, scanning electron microscopy (SEM) equipped with energy dispersive spectroscopy (EDS), and by uniaxial compressive testing. Samples austenitized on 1100 °C were isothermally treated in the range from 350 to 600 °C and subsequently water quenched. The final microstructure of the samples held at 350 °C consisted of bainitic sheaves and had compressive yield strength, approximately from 1000 MPa, which is attributed to high dislocation density of low bainite. At 400 and 450 °C, acicular ferrite became prevalent in the microstructure. It was also formed by a displacive mechanism, but the dislocation density was lower, leading to a decrease of compressive yield strength to approximately 700 MPa. The microstructure after the heat treatment at 500 °C consisted of coarse non-polygonal ferrite grains separated by pearlite colonies, principally dislocation free grains, so that the compressive YS reached a minimum value of about 700 MPa. The microstructure of the samples heat-treated at 550 and 600 °C consisted of pearlite and both grain boundary and intragranular ferrite, alongside with some martensite. After 600 s, austenite became stable and transformed to martensite after water quenching. Therefore, the presence of martensite increased the compressive YS to approx. 800 MPa. [ABSTRACT FROM AUTHOR]