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The thermodynamic state changes during selective laser melting (SLM) processing dominate the microstructure and mechanical properties of the built parts. Improper operational parameters often lead to uneven microscopic morphology, microcracks, distortions, and other failures. The key to controlling the microstructure of the forming metal lies in an in-depth understanding of the micro-scale thermodynamics of this process. A micro-scale thermodynamic model was developed herein to predict the microstructure and internal stress evolution in parts fabricated by SLM with two typical scanning strategies. The modified two-temperature (TTM) model was employed to discover the dominant interface thermodynamic phenomenon in unitary path scanning and the novel symmetrical multi-path scanning capable of reliving residual stress and homogenizing microstructure. The real-time identifying method of temperature, microstructure, and stress could be further applied to closed-loop control of the SLM process. [ABSTRACT FROM AUTHOR]

The AC loss per cycle per unit length of a round superconducting wire has been theoretically analyzed based on the critical state model and numerically calculated from the power-law model. By using Bean's critical state model, it is found that the distribution of critical current density J which increases from the center to the edge along a radial direction lowers the loss value. And the sharper the J varies, the more significant the loss reduction. After considering the coupling of thermoelectric interaction, the results show that the temperature in superconducting wires gradually increases and finally becomes stable. The temperature of stable state has a dependence on the J distribution and the rise of temperature has an important effect on the AC loss behavior. [ABSTRACT FROM AUTHOR]

Laser shocking peening is a widely applied surface treatment technique that can effectively improve the fatigue properties of metal parts. We observe many micro-scale arc plastic steps on the surface of Zr47.9 Ti0.3Ni3.1 Cu39.3Al9.4 metallic glass subjected to the ultra-high pressure and strain rate induced by laser shock peening. The scanning electronic microscopy and atomic force microscopy show that the arc plastic step (APS) has an arc boundary, 50-300nm step height, 5-50 µm radius and no preferable direction. These APSs have the ability to accommodate plastic deformation in the same way as shear band. This may indicate a new mechanism to accommodate the plastic deformation in amorphous metallic glass under high pressure, ultra-high strain rates, and short duration. [ABSTRACT FROM AUTHOR]

The mechanical properties of laser welded joints under impact loadings such as explosion and car crash etc. are critical for the engineering designs. The hardness, static and dynamic mechanical properties of AISI304 and AISI316 L dissimilar stainless steel welded joints by CO laser were experimentally studied. The dynamic strain-stress curves at the strain rate around 10 s were obtained by the split Hopkinson tensile bar (SHTB). The static mechanical properties of the welded joints have little changes with the laser power density and all fracture occurs at 316 L side. However, the strain rate sensitivity has a strong dependence on laser power density. The value of strain rate factor decreases with the increase of laser power density. The welded joint which may be applied for the impact loading can be obtained by reducing the laser power density in the case of welding quality assurance. [ABSTRACT FROM AUTHOR]

Shot peening is a widely used surface treatment method by generating compressive residual stress near the surface of metallic materials to increase fatigue life and resistance to corrosion fatigue, cracking, etc. Compressive residual stress and dent profile are important factors to evaluate the effectiveness of shot peening process. In this paper, the influence of dimensionless parameters on maximum compressive residual stress and maximum depth of the dent were investigated. Firstly, dimensionless relations of processing parameters that affect the maximum compressive residual stress and the maximum depth of the dent were deduced by dimensional analysis method. Secondly, the influence of each dimensionless parameter on dimensionless variables was investigated by the finite element method. Furthermore, related empirical formulas were given for each dimensionless parameter based on the simulation results. Finally, comparison was made and good agreement was found between the simulation results and the empirical formula, which shows that a useful approach is provided in this paper for analyzing the influence of each individual parameter. [ABSTRACT FROM AUTHOR]

Microstructure dependence of effective thermal conductivity of the coating was investigated to optimize the thermal insulation of columnar structure electron beam physical vapor deposition (EB-PVD coating), considering constraints by mechanical stress. First, a three-dimensional finite element model of multiple columnar structure was established to involve thermal contact resistance across the interfaces between the adjacent columnar structures. Then, the mathematical formula of each structural parameter was derived to demonstrate the numerical outcome and predict the effective thermal conductivity. After that, the heat conduction characteristics of the columnar structured coating was analyzed to reveal the dependence of the effective thermal conductivity of the thermal barrier coatings (TBCs) on its microstructure characteristics, including the column diameter, the thickness of coating, the ratio of the height of fine column to coarse column and the inclination angle of columns. Finally, the influence of each microstructural parameter on the mechanical stress of the TBCs was studied by a mathematic model, and the optimization of the inclination angle was proposed, considering the thermal insulation and mechanical stress of the coating. [ABSTRACT FROM AUTHOR]

The magneto-elastic problem of a thin superconducting disk in a perpendicular magnetic field is analyzed with field-dependent critical current. We calculate numerically the body force distribution and discuss the field dependence of Jc on the magneto-elastic behavior during field ascent and descent for three critical state models: Bean, Kim, and exponential models. The results show that when considering a field dependence of Jc, the flux and remagnetization fronts have a larger moving speed towards the center of a disk relative to the Bean model. Simultaneously, the most dangerous stage of possible cracking for the disk will arrive early in the field decreasing stage. The magnetostriction loops are also presented during a full cycle of the applied field. It is interesting that the calculated magnetostriction loops for the Kim and exponential models are quite similar to the corresponding magnetostriction curves at low and high temperatures measured in the experiment. [ABSTRACT FROM AUTHOR]

As a key technique, reinforcement of type-II superconducting bulks with metal rings can efficiently improve their mechanical properties to enhance the maximum trapped field. In this paper, we study the magnetostrictive and fracture behaviors of a finite superconducting ring bulk reinforced by three typical reinforcing structures composed of metal rings during the magnetizing process by means of the minimization of magnetic energy and the finite element method. After a field-dependent critical current density is adopted, the magnetostriction, pinning-induced stress, and crack tip stress intensity factor are calculated considering the demagnetization effects. The results show that the mechanical properties of the ring bulk are strongly dependent on the reinforcing structure and the material and geometrical parameters of the metal rings. Introducing the metal ring can significantly reduce the hoop stress, and the reduction effect by internal reinforcement is much improved relative to external reinforcement. By comparison, bilateral reinforcement seems to be the best candidate structure. Only when the metal rings have particular Young’s modulus and radial thickness will they contribute to improve the mechanical properties the most. In addition, if an edge crack is pre-existing in the ring bulk, the presence of metal rings can effectively avoid crack propagation since it reduces the crack tip stress intensity factor by nearly one order of magnitude. [ABSTRACT FROM AUTHOR]

When laser ablation is subjected to supersonic flow, the influence mechanism of airflow on laser ablation behavior is still unclear. A coupled thermal-fluid-structure model is presented to investigate the influence of supersonic airflow on the development of a laser ablation pit. Results show that the aerodynamic convection cooling effect not only reduces the ablation velocity but also changes the symmetry morphology of the ablation pit due to the non-uniform convective heat transfer. Flow mode transition is also observed when the pit becomes deeper, and significant change in flow pattern and heat transfer behavior are found when the open mode is transformed into the closed mode. [ABSTRACT FROM AUTHOR]