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Although the theoretical basis for surface acoustic wave gyroscopes (SAWGs) was first proposed in 1980, their design concepts are still under development. Nevertheless, these sensors are of a great interest in the potential market owing to their exceptional shock resistance, small size, low power consumption, and simple manufacturing process that ensures low cost. This paper aims to conscientiously investigate the ideas that have been proposed over the past decade in this area and evaluate the potential development required to bring SAWGs to market. It should be of interest for researchers in the field who might have missed some useful solutions that could be a missing piece in their own design, or for young researchers to inspire their creativity and open new research on the topic. Additionally, since some of the reviewed SAWG design concepts are based on a combination of several physical principles (for example, optical measurements), researchers from other fields may find useful solutions for incorporating surface acoustic wave techniques into their device concepts. [ABSTRACT FROM AUTHOR]

Embossing is a functional and strategic process for creating high-quality multi-sensory tissue-paper products. Embossing modifies the sheet surface by generating hill and/or valley designs, changing the third-dimension z with a compressive die. This research work specifically concerns the impact study of the engraving finishing geometry on the final properties of tissue paper. This work led us to conclude that, even though the sheets individually present a higher hand-feel (HF) value for the straight finishing geometry, the highest softness was obtained in the two-ply prototype for the round finishing geometry. Moreover, this study confirmed that the HF value reduces with the increase of the bulk, being more accentuated for the micropattern. Relevant differences could not be seen in the spreading kinetics of the liquid droplets over time. Thus, the finishing geometry of the 3D plates did not impact the absorption kinetics on these samples. The finite element model allows us to understand the effect of the plate pattern and its finishing geometry on the paper, and the simulation results were in accordance with the experimental results, showing the same trend where patterns with a round finishing geometry marked the tissue-paper sheet more than patterns with a straight finishing did. [ABSTRACT FROM AUTHOR]

Embossing is a converting process in which the surface of a tissue paper sheet is changed under high pressure, allowing different functions. In this work, the authors intend to study how the embossing pressure affects the main properties of tissue paper, using a laboratory embossing system. An optimum pressure was achieved at 2.8 bar to this embossing laboratory set-up. The effect of pressure when densifying the paper sheet gives it a gain in mechanical strength but no differences in terms of liquid absorbency. The two embossing patterns present different behaviors but both evidence losses in mechanical and softness properties. On the other hand, the finite element method (FEM) does not show clear evidence of how the pressure affects the paper strength. For the deco die, it is possible to observe that the amount of yielding is slightly higher for lower pressure (2.4 bar), but this plasticity state parameter is very similar for 2.8 bar and 3.2 bar. For the micro die, FEM simulations of the manufacturing pressure do not show a considerable impact on the amount of plasticity state of the material; only for 3.2 bar, it shows a change in the pattern of the plasticity state of the paper during the embossing processes. In the end, to achieve a final product with excellent quality, it is important to make a compromise between the various properties. [ABSTRACT FROM AUTHOR]

The embossing operation is one of the processes of tissue paper converting. The embossing parameters influence the final properties of tissue products, such as mechanical, softness, and bulk. In this study, the influence of the rubber hardness used against the embossing steel rolls with a pattern created by intaglio engraving was studied. Three different configurations of rubber plates stacking, each plate with different hardness, were studied. After embossing, mechanical properties, softness, and bulk were evaluated to analyze the effect of rubbers hardness on these properties. Furthermore, a Finite Element Model of the embossing operation was used that considered the same rubber plates stacking configurations used in experiments, and it was able to replicate the experimental results. This work led us to conclude that the configuration where two rubber plates with different hardness, where the rubber plate with higher hardness is in contact with the tissue paper sheet, has shown to be the best solution to obtain higher softness. These findings support the use of embossing operations rubber rolls with a low hardness internal layer and a high hardness external layer in industry. Thus, finite element models were also shown to be reliable tools to virtually test other configurations, such as, for example, three or more rubber plates with different hardness. Since embossing is one of the tissue paper transformation operations with the greatest impact on the key properties of the final product, this study allows the producer to optimize them by varying the hardness of the rubber roll, as well as its configuration. [ABSTRACT FROM AUTHOR]

This paper utilizes COMSOL software to conduct comprehensive simulations and analyses to evaluate the Micro-Electro-Mechanical System (MEMS) capacitive pressure sensor's performance with and without packaging. The study evaluates the influence of the compatibility of material physical properties, focusing on molybdenum and tungsten. The evaluation parameters include linearity, capacitance sensitivity, and resilience to temperature variations. Molybdenum and tungsten demonstrate promising results, exhibiting high linearity with a nonlinear correlation factor of 0.9999 with packaging and 0.9984 without packaging in the 0–20 kPa pressure range, without the need for mechanical or electrical compensations. The molybdenum-tungsten sensor has exceptional resistance to capacitance variations, with only a 0.08511 pF alteration across a 263–773 K temperature span. To validate these findings, a case study has been incorporated to confirm the impact of matching and a high Young's modulus in attaining linearity. These discoveries highlight the potential of capacitive MEMS pressure sensors based on molybdenum and tungsten for consistent and stable performance in various operating conditions. [ABSTRACT FROM AUTHOR]

On the DIFA II loom, which is a special air jet weaving machine for the production of drop-stitch fabrics with a variable distance, so called 3D or distance fabrics, the main component of the interconnecting yarn creation mechanism is a take-up bar. During the yarn loops formation, the take-up bar is exposed to high loads, while being pulled by a mechanism into a limited wedge-shaped space between the two plain weave faces, thus the bending stiffness of the bar is crucial. Deflection of the bar combined with an elongation of the warp yarns results in an uneven load distribution with an undesirably loosened central section of warp yarns. This phenomenon is deeply examined in this paper. The classical model of a thin beam loaded by a distributed linear force cannot be applied in this case. In this work are new take-up bar designs considering usage and production aspects. The take-up bar variants with different warp yarns stiffness were analysed. A numerical model was created, and calculations were performed by the FEM solver NX Nastran as a 1D solution. Additionally, the problem was analysed analytically and it shows an analogy with a beam on an elastic foundation. The theoretical Winkler's model was used and an idealised analytical solution was found. In both methods, comparable maximal deflections of the take-up bar and widths of loosened yarns were found. The obtained results of the bar deflection were validated with a good agreement on the DIFA II loom using new take-up bars. [ABSTRACT FROM AUTHOR]

With the increasing of tunnel mileage, one of the most vital problems of broad-scale structures is the intelligent identification and location of structural defects, which require massive data storage capacity and high data processing efficiency. The full-field point cloud data collected by terrestrial laser scanning (TLS) can be extracted to construct three-dimensional measured models more accurately, therefore, the fusion of TLS and the finite element method (FEM) is particularly beneficial to the deformation analysis of tunnel structures. This paper combines numerical simulation and full-field measurement to interactively verify the reliability of deformation analysis based on FEM simulation and point cloud processing. The innovation of this paper is that a three-dimensional FEM is validated through the measured point cloud data of the tunnel structure. The result of this study indicated that FEM simulation and the structural health monitoring analysis are consistent. [ABSTRACT FROM AUTHOR]

The early detection of small cracks in large metal structures is a crucial requirement for the implementation of a structural health monitoring (SHM) system with a low transducers density. This work tackles the challenging problem of the early detection of submillimeter notch-type defects with a semielliptical shape and a groove at a constant width of 100 µm and 3 mm depth in a 4.1 mm thick aluminum plate. This defect is investigated with an ultrasonic guided wave (UGW) A0 mode at 550 kHz to investigate the long range in thick metal plates. The mode selection is obtained by interdigital transducers (IDTs) designed to operate with a 5 mm central wavelength. The novel contribution is the validation of the detection by pulse-echo and pitch and catch with UGW transducers to cover a distance up to 70 cm to reduce the transducers density. The analysis of scattering from this submillimeter defect at different orientations is carried out using simulations with a Finite Element Model (FEM). The detection of the defect is obtained by comparing the scattered signals from the defect with baseline signals of the pristine laminate. Finally, the paper shows that the simulated results are in good agreement with the experimental ones, demonstrating the possible implementation in an SHM system based on the efficient propagation of an antisymmetric mode by IDTs. [ABSTRACT FROM AUTHOR]

The paper presents a rigorous analytical approach to predicting the load–settlement behavior of axially loaded piles embedded in sandy soils, adopting the advanced SANISAND model. The problem of the soil state around the pile during loading is formulated as a system of first-order ordinary differential equations, which can be solved as an initial value problem. The derived load–settlement (t–z) curve is then implemented into the load-transfer method to determine the pile's load–settlement behavior in sands and the deformation mechanism of the soil around the pile during axial loading. To verify the proposed analytical approach, a FEM simulation is performed with a user-defined subroutine, demonstrating its capacity to capture the dilatancy behavior of sands as the pile moves downwards. Additionally, a parametric analysis is conducted to assess the influence of the initial void ratio on the stress–strain relationship of the sandy soil around the pile during the loading process. The proposed analytical approach is also compared with a well-established finite-element model and a centrifuge test. The results indicate that the present approach can well predict the elastoplastic load–settlement response of the pile and reflect important phenomena observed from pile tests. [ABSTRACT FROM AUTHOR]

This paper presents a comprehensive approach aimed at developing a coupled process-structure simulation that integrates anisotropic and elastoplastic material behavior for plastic components manufactured through Fused Filament Fabrication (FFF) 3D printing. The simulation incorporates material orientation considerations, linking the process simulation with structural simulation. Subsequently, stress and strain values from the simulations are compared with the test results. Moreover, the fracture behavior of components manufactured in this way is also taken into account in relation to material orientation. The executed simulations have yielded successful outcomes, affirming the efficacy of the anisotropic and elastoplastic simulation across all strand orientations. Special attention is paid to the application of the method. Here, the simulation method introduced in this contribution with the approaches for describing the material behavior under mechanical load can be used in the future in the dimensioning of FFF manufactured plastic components to predict the deformation behavior and failure, especially under consideration of a well economic and efficient virtual product development. [ABSTRACT FROM AUTHOR]

Shot peening is a commonly used method of finishing machine elements in the manufacturing process. One variation of shot peening is the impulse shot peening. This paper presents the influence of impulse shot peening technological conditions on the surface roughness (parameters Ra and Rt), topography, and microhardness. The FEM was used to determine the S11 stresses. In the experiment and simulation tests, AZ31 and AZ91HP magnesium alloy samples were used. Variable parameters in the impulse shot peening process were impact energy E (15–185 mJ), ball diameter d (3–15 mm), and impact density j (3–44 mm−2). As a result of the tests carried out, it was found that after impulse shot peening, the surface topography is change, microirregularities are flattened, and numerous depressions are formed, which can be potential lubrication pockets. The 2D surface roughness parameters for most impulse shot peening conditions are lower than for the pre-machining. The roughness parameters for magnesium alloy AZ91HP are lower than for AZ31. This is most likely due to the lower elongation A. The microhardness after impulse shot peening increased by 20 to 87 HV. As a result of FEM of the impulse shot peening, compressive stresses S11 were created in the surface layer. The depth of occurrence of S11 stresses is from 1.5 to 3.5 mm, and their values for the AZ91HP magnesium alloy samples are 10 to 25% lower than for the AZ31 alloy samples. The most favorable results of the tested properties of the surface layer were obtained for E = 100 mJ, d = 10 mm, and j = 11 mm−2. The abstract serves both as a general introduction to the topic and as a brief, non-technical summary of the main results and their implications. [ABSTRACT FROM AUTHOR]

Soils are known to be inherently anisotropic, resulting in complex responses to loading. This paper aims to develop an elastoplastic solution for the undrained expansion of a cylindrical cavity in sands adopting a non‐associated and anisotropic model, SANISAND. The rigorous derivation of the stress‐strain state of the soil element is provided following a standardized solving procedure. The dilatancy and crushing of the soil are invoked in the three‐dimensional cavity expansion solution by adopting the critical state soil mechanics and limiting compression curve, respectively. By combining this with a governing equation that considers the undrained condition, the stress‐strain state of the surrounding soil around the cavity can be determined. A subroutine is then implemented into the ABAQUS FEM simulation to verify the solution. The solutions are also validated against those based on an isotropic model, and anisotropic sand is used to investigate the effects of the initial effective mean stress, at‐rest coefficient of earth pressure, and overconsolidation ratio on the stress distribution, stress path, and boundary surfaces. [ABSTRACT FROM AUTHOR]

This paper presents static modelling and simulation of a spherically-shaped hyperelastic balloon actuator subjected to an angular rotation with an internally applied air pressure. These actuators are extensively used in soft robotics because its safe and flexible nature. The balloon actuator is a pneumatic-type actuator made of a polymeric material. A continuum mechanics-based analytical modelling and Finite element method-based simulation are performed to predict the response of the actuator for a given angular rotation with internally applied air pressure. The proposed modelling framework is subsequently utilised to perform the parametric studies for varying pressure, thickness, and rotational speed of the actuator. Various elastic instability curves are also obtained to examine the critical inflation of the rubber balloon actuator. The analytical findings agree well with the FEM simulations. [ABSTRACT FROM AUTHOR]

In contrast to homogeneous mechanical load according to IEC 61215, photovoltaic modules in the field are mainly exposed to inhomogeneous loads like snow or wind. This paper deals with such inhomogeneous loads using computational fluid dynamics and finite element method simulations. Temperatures different to room temperature and the choice of encapsulates have significant influences on the thermomechanics of a photovoltaic module in case of snow load. Polyolefin is the encapsulant with the lowest storage modulus and has the lowest overall stress in solar cells and glass down to −30°C. Furthermore, with colder temperatures, the first principal stress decreases in solar cells but increases in the glass. For wind loads, the impact of module orientation, wind direction, module inclination angle, and wind speed is analyzed. A crosswind scenario is found to be most critical. Additionally, as a rule of thumb, higher module inclination angles result in higher stresses. Finally, general thermomechanical rules are extracted allowing for a deeper understanding of the underlying effects and therefore help to build more robust modules in the future. [ABSTRACT FROM AUTHOR]

This paper investigates the behavior of transverse defects under significant total strain in conditions of complex vortex metal flow implemented through the radial shear rolling (RSR) method. The aim of this study is to assess the applicability of RSR processing for the in-depth transformation of small ingots of special steel into bars, particularly for the manufacturing of structural elements in specialized construction projects such as nuclear power plants. Although a substantial total strain is anticipated to enhance the steel structure and contribute to defect closure, the question of the development or closure of potential casting defects remains unclear. To address this issue, model tests were conducted to simulate the implementation of RSR processing. Defect behavior data under very complex vortex metal flow and high strain conditions were obtained for the first time and have scientific merit. A small steel ingot with a 32 mm diameter, containing a simulated artificial defect in the form of a transverse through-hole with a 5 mm diameter, was employed. During rolling, the workpiece diameter was progressively reduced by 2 mm with each subsequent pass, reaching a final diameter of 20 mm. Additionally, to provide a more detailed visualization of the defect evolution process, the same defect was modeled in an aluminum bar over six passes, and changes in defect volume and shape were analyzed after each pass. A highly detailed 3D visualization of the actual defect evolution was achieved based on cross-sections from experimental workpieces. These data corresponded to the total strain levels obtained by finite element method (FEM) simulation. Notably, a consistent similarity was observed between the test results for both metals, revealing a reduction in defect volume of up to 67.7%. The deformational welding of defects in the outer sections, encompassing one-third of the rod's radius, occurred in the initial passes. However, defects in the axial zone of the rods remained unclosed, lengthening and gradually decreasing proportionally to the elongation of the rod, akin to conventional rolling. Consequently, the radial shear rolling (RSR) method is unsuitable for ingots with substantial discontinuities in the axial zone post-casting. Nevertheless, the method ensures the total welding of defects located in the outer zones of the ingots, even with minor applied deformations and a slight decrease in the diameter of the deformed ingot. Such data were obtained for the first time and should contribute to future investigations in this field. [ABSTRACT FROM AUTHOR]

Biofilms are ubiquitous at interfaces of natural and technical origin. Depending on type and application, biofilm formation is desired or has to be prevented. Therefore, reliable detection of initial biofilm growth is essential in many areas. One method of biofilm monitoring is the electrochemical impedance spectroscopy. Among other factors, this method is heavily dependent on the electrode geometry. In order to achieve a high measurement sensitivity, the electrode size must be chosen according to the biofilm that is to be measured. This paper presents an approach for simulating and modeling the optimal electrode geometry for a specific biofilm. First, a geometric model of a biofilm with up to 6000 individual bacteria is generated. The simulated impedances are used to calculate which electrode geometry maximizes sensitivity depending on the biofilm height. In the chosen example of an E. coli biofilm in a nutrient solution, the optimum size of an interdigital electrode (bar gap equals width) was 2.5 µm for a biofilm height of up to 2 µm. The used algorithms and models can be simply adapted for other biofilms. In this way, the most sensitive electrode geometry for a specific biofilm measurement can be determined with minimal effort. [ABSTRACT FROM AUTHOR]

Shock wave boundary/layer interactions (SWBLIs) are critical in high-speed aerodynamic flows, particularly within supersonic regimes, where unsteady dynamics can induce structural fatigue and degrade vehicle performance. Conventional measurement techniques, such as pressure-sensitive paint (PSP), face limitations in frequency response, calibration complexity, and intrusive instrumentation. Similarly, MEMS-based sensors, like Kulite® sensors, present challenges in terms of intrusiveness, cost, and integration complexity. This study presents a flexible, lightweight polyvinylidene fluoride (PVDF) piezoelectric sensor array designed for high-resolution wall-pressure measurements in SWBLI research. The primary objective is to optimize low-frequency pressure fluctuation detection, addressing SWBLI's need for accurate, real-time measurements of low-frequency unsteadiness. Fabricated using a double-sided screen-printing technique, this sensor array is low-cost, flexible, and provides stable, high-sensitivity data. Finite Element Method (FEM) simulations indicate that the sensor structure also has potential for high-frequency responses, behaving as a high-pass filter with minimal signal attenuation up to 300 kHz, although the current study's experimental testing is focused on low-frequency calibration and validation. A custom low-frequency sound pressure setup was used to calibrate the PVDF sensor array, ensuring uniform pressure distribution across sensor elements. Wind tunnel tests at Mach 2 verified the PVDF sensor's ability to capture pressure fluctuations and unsteady behaviors consistent with those recorded by Kulite sensors. The findings suggest that PVDF sensors are promising alternatives for capturing low-frequency disturbances and intricate flow structures in advanced aerodynamic research, with high-frequency performance to be further explored in future work. [ABSTRACT FROM AUTHOR]

Severe plastic deformation (SPD) processes offer the possibility of improving the mechanical properties of metallic materials by grain refinement. However, this great potential has so far mostly been applied on a laboratory scale or on small series. Equal-Channel Angular Pressing (ECAP) also enables to integrate the advantages in industrial processes with large output—so far, mainly for bars or thick plates. In this paper, we investigate the ECAP process for sheet metal. Preliminary investigations have shown that cracks form on the surface when aluminum AA5083 sheets are processed. To solve this problem, we determined the Johnson–Cook fracture criterion for the material and modeled the process numerically. The simulation was carried out with the superposition of a backpressure and subsequently implemented and validated experimentally. The semi-finished sheet metal products from the ECAP investigation were then mechanically characterized with microhardness measurements and tensile tests. In addition, the microstructure was investigated with Electron Back Scatter Diffraction (EBSD). Even comparatively small amounts of backpressure (10 MPa) already result in a significant suppression of the crack formation in the numerical and experimental investigations. The microhardness measurements indicate a more homogeneous strain distribution for a sufficient level of applied backpressure which enables the processing of crack-free sheets in multiple ECAP passes. As with ECAP of bulk materials, tensile tests on the processed sheets show a reduced elongation to failure (− 73%) but a significantly increased yield strength (+ 157%) compared to the initial condition of the material. Distinct substructures are found in the EBSD measurements and explain this behavior. The findings provide the basis for using ECAP on an application-oriented scale and demonstrate an advanced manufacturing method for the production of high-strength aluminum sheets. [ABSTRACT FROM AUTHOR]

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Electro-osmotic consolidation is taken as a valid and practical approach for soft ground improvement, and it is of vital significance to study the consolidation behaviour of electro-osmotic consolidation for the application purpose. This paper presents an analytical solution for two-dimensional (2D) electro-osmosis-enhanced preloading consolidation of unsaturated soil. The governing equations are first expanded using the eigenfunction expansion method in the y-direction, and then, the auxiliary function is constructed to rearrange the boundary conditions for mathematical convenience. The coupled partial differential equations are subsequently transformed into a system of ordinary differential equations (ODEs) containing only time t by adopting the eigenfunction expansion method in the x-direction. The exact solution is finally found by using the Laplace transform techniques to solve the ODEs system. Working example conducts a series of numerical simulations to validate the newly proposed solutions, and verification results demonstrate excellent agreement. Using the proposed solutions, this paper conducts parametric analyses to study the influences of coupled electro-osmosis and preloading on the consolidation behaviour. [ABSTRACT FROM AUTHOR]

This study investigates the influence of ferrite shape modifications on the performance and noise characteristics of an induction cooktop. The goal is to optimize the air gap dimensions between ferrites and cookware, enhancing efficiency while managing noise levels. Using finite element method (FEM) simulations, we analyze the spatial distribution of magnetic forces and their harmonics. Eight ferrite shape models were examined, focusing on both outer and inner air gaps. Model #8 (reduced outer air gap) and Model #9 (reduced inner air gap) were experimentally validated. Noise measurements indicated that Model #8 reduced 120 Hz harmonic noise components, while Model #9 increased them due to enhanced excitation forces. Current measurements confirmed that Model #9 achieved higher efficiency, with RMS current reduced to 94.54% of the base model. The study reveals a trade-off between performance and noise: inner air gap reduction significantly boosts efficiency but raises noise levels, whereas outer air gap reduction offers balanced improvements. These findings provide insights for optimizing induction cooktop designs, aiming for quieter operation without compromising efficiency. [ABSTRACT FROM AUTHOR]

Hematite (α -Fe2O3) is widely used in sensor sensitization due to its excellent optical properties. In this study, we present a sensitivity-enhanced surface plasmon resonance alcohol sensor based on Fe2O3/Au. We describe the fabrication process of the sensor and characterize its structure. We conduct performance testing on sensors coated multiple times and use solutions with the same gradient of refractive indices as the sensing medium. Within the refractive index range of 1.3335–1.3635, the sensor that was coated twice achieved the highest sensitivity, reaching 2933.2 nm/RIU. This represents a 30.26% enhancement in sensitivity compared to a sensor with a pure gold monolayer film structure. Additionally, we demonstrated the application of this sensor in alcohol concentration detection by testing the alcohol content of common beverages, showing excellent agreement with theoretical values and highlighting the sensor's potential in food testing. [ABSTRACT FROM AUTHOR]

Numerical solutions in the field of modelling of the welding process constitute significant support for the production process and are one of the most difficult to perform in terms of the complexity of physical phenomena in the welding process. This is especially true when commercial software such as Abaqus, Ansys, etc. is used in the analysis, where welding conditions are not directly reflected in the modules of the software. This work is focused on the development of mathematical models of a moveable heating source taking into account various welding techniques. The simulations are carried out in Abaqus software, which, in its basic form, does not allow simulations of welding process. The presented work contains the developed mathematical and numerical models necessary for conducting numerical studies in the field of the analysis of the welding process. The presented DFLUX subroutine allows the implementation of any mathematical model of the heating source and modelling of the movement of the source along any trajectory. As a part of the research, mathematical models are developed for three completely different welding techniques: fillet welding, circumferential welding and spiral welding. Each of these three methods requires the use of a completely different approach. Based on the developed mathematical and numerical models, testing calculations are performed. Selected calculations are compared with experimental results presented in the literature. The presented results of calculations allow for the confirmation of the correctness of the developed mathematical and numerical models of heat source power distribution. [ABSTRACT FROM AUTHOR]

A multiscale model is developed for vertically aligned carbon nanotube (CNT)-based membranes that are made for water purification or gas separation. As a consequence of driving fluids through the membranes, they carry stress waves along the fiber direction. Hence, a continuum mixture theory is established for a representative volume element to characterize guided waves propagating in a periodically CNT-reinforced matrix material. The obtained coupled governing equations for the CNT-based composite are found to retain the integrity of the wave propagation phenomenon in each constituent, while allowing them to coexist under analytically derived multiscale interaction parameters. The influence of the mesoscale characteristics on the continuum behavior of the composite is demonstrated by dispersion curves of harmonic wave propagation. Analytically established continuum mixture theory for the CNT-based composite is strengthened by numerical simulations conducted in COMSOL for visualizing mode shapes and wave propagation patterns. [ABSTRACT FROM AUTHOR]

In the paper the methods of laser hardening of external tool corners on the example of bending tools for press brakes were presented. The disadvantages and limitations of the most commonly used techniques for guiding a hardening laser light beam are presented, i.e.: (i) in one pass parallel to the tool corner plane symmetry, (ii) in two passes perpendicular to the surfaces adjacent to the corner, and (iii) in one pass perpendicular to the surface adjacent to the corner by using two diode lasers. The microstructure of the tool material after laser and induction hardening was compared. A significant influence of the heating method on the microstructure of the tool material after hardening was demonstrated. The original method of hardening the outer corners of bending tools using a hardening laser beam splitter was subject to a more detailed analysis. The analysis of material heating in simultaneously hardened corner area and adjacent surfaces was carried out using the Marc/Mentat software based on the finite element method. By analyzing the temperature distributions it was shown that if a beam splitter was used, obtaining a continuous and uniform hardened layer (i.e. with comparable hardness, depth, without tempered or non-tempered areas) in the area of the outer corner and adjacent surfaces was possible. In practice, achieving such a layer is conditioned by the correct selection of the size of the k parameter which determines the distance between the separated beams of laser light. Depending on the geometry of the hardened tool corner and the parameters of the hardening laser beam, this distance can be determined experimentally or on the basis of numerical simulation. [ABSTRACT FROM AUTHOR]

This paper presents the results of research aimed at assessing the effectiveness of ten selected constitutive equations for hyperelastic bodies in numerical modeling of the first compression load cycle of a polyurethane elastomer with a hardness of 90 Sh A depending on the methodology for determining the material constants in the constitutive equations. An analysis was carried out for four variants for determining the constants in the constitutive equations. In three variants, the material constants were determined on the basis of a single material test, i.e., the most popular and available in engineering practice, the uniaxial tensile test (variant I), the biaxial tensile test (variant II) and the tensile test in a plane strain (variant III). In variant IV, the constants in the constitutive equations were determined on the basis of all three above material tests. The accuracy of the obtained results was verified experimentally. It has been shown that, in the case of variant I, the modeling results depend to the greatest extent on the type of constitutive equation used. Therefore, in this case it is very important to choose the right equation. Taking into account all the investigated constitutive equations, the second variant for determining the material constants turned out to be the most advantageous. [ABSTRACT FROM AUTHOR]

The use of 3D glass as a cover will significantly improve the stylish sense of the product and provide a wider display interface. However flexible film are notoriously difficult to fully conform to non‐developable surface such as spheres. The greatest challenge when trying to attaching flexible display to 3D spherical glass is avoiding wrinkling phenomenon at the edge of flexible display. In this paper the finite element method is used to study the optimization of the stack‐up to avoid obvious wrinkling phenomenon. We confirm that the modulus and thickness of Optical Clear Adhesive(OCA) between flexible modulus and 3D glass cover have decisive impact on the formation of wrinkles. A wrinkle‐free watch product was successfully fabricated by replacing the low‐modulus OCA with high‐modulus OCA or by reducing the thickness of low‐modulus OCA to 50μm. [ABSTRACT FROM AUTHOR]

In this study, an effective numerical model was developed for the calculation of the deformation of laser-welded 3 mm 304L stainless steel plates with different gaps (0.2 mm, 0.5 mm, and 1.0 mm). The welding deformation would become larger when the welding gaps increased, and the largest deformation values along the Z direction, of 4 mm, were produced when the gap value was 1.0 mm. A larger plastic strain region was generated in the location near the weld seam, since higher plastic deformation had occurred. In addition, the tensile stress model was also applied at the plastic strain zone and demonstrated that a larger welding gap led to a wider residual stress area. Based on the above results, inherent deformations for butt and corner joints were calculated according to inherent strain theory, and the welding formation for the complex structure was calculated with different gaps. The numerical results demonstrated that a larger deformation was also produced with a larger welding gap and that it could reach the highest value of 10.1 mm. This proves that a smaller welding gap should be adopted during the laser welding of complex structures to avoid excessive welding deformation. [ABSTRACT FROM AUTHOR]

An investigation into the evolution of temperature and stress fields, as well as the phase transformation in marine steel EH36 during multi-pass welding, and their subsequent effects on Charpy impact toughness, remains in great lack. In this study, submerged arc welding (SAW) was employed to carry out multi-pass welding on EH36 steel plates, followed by the low-temperature toughness test of weldments. Comsol software version 6.2 and finite element analysis are utilized to simulate the evolution of the microstructure, temperature, and residual stress fields throughout the multi-pass welding process. As welding progressed, the heat absorption along the vertical direction was enhanced; in contrast, a decrease is observed in the horizontal direction away from the heat source. This complicated temperature history favors the bainite transformation in the vicinity to the heat source, whereas areas more remote from the weld zone exhibit a higher prevalence of acicular ferrite due to the reduced cooling rate. The concentration of residual stress is predicted to occur at the boundary of the melt pool and at the interface between the weld and the heat-affected zone, with the greatest deformation observed near the fusion line at the top surface of the model. Furthermore, multi-pass welding may alleviate the residual stress, especially when coupled with the formation of acicular ferrite upon cooling, leading to improved low-temperature impact toughness in regions remote from the heat source. These findings offer valuable insights for the design and optimization of multi-pass welding in future applications. [ABSTRACT FROM AUTHOR]

The experimental and simulationn investigation on the thermal and mechanical properties for the hollow sphere reinforced AZ31 magnesium matrix composite were carried out in this paper. The Split-Hopkinson Pressure Bar and thermal conductivity experiments were used to obtain the mechanical and thermal properties of the composite. MgO coating was used on the surface of the hollow sphere in order to prevent the reaction between hollow spheres and magnesium alloy matrix. 40% volume fraction of the hollow sphere with 3.6 mm diameter and 0.185 wall thickness was proven to have the best performance on both thermal and mechanical properties. [ABSTRACT FROM AUTHOR]

The laser shock adhesive-clinching (LSAC) is an original material joining technique that combines the advantages of clinch-bonded hybrid joining and laser shock clinching, in which two metal foils are bonded by adhesive and clinched by laser shock simultaneously. In this paper, the LSAC joints are manufactured by 1060 Al foils, Henkel EP 5055 adhesive, and perforated 304 stainless steel sheets. Through experiments and FEM simulations, the LSAC process and the deformation of LSAC joints under shear loads are analyzed, and the effect of adhesive on LSAC joint manufacturing is investigated. The results show that bulging is the dominant deformation behavior during LASC, and the cured adhesive with thin thickness is beneficial to the subsequent clinching process. The shear strength of the LSAC joint is greatly enhanced compared to the pure clinched and pure bonded joints. The shear failure process of the LSAC joint is adhesive degumming first, then the interlock separating. [ABSTRACT FROM AUTHOR]

This paper presents the results of field tests of a designed A-frame blade pile system that is used for resisting lateral wind load action in a solar farm project. The developed system contains an A-frame and two blade piles connected by bolts. The design of A-frame leg-to-ground angle is provided, and a cyclic load test was performed to research the ultimate failure criteria. By data interpretation after testing, it is found that two blade piles have different loading capacities. The reason is that these two piles' mechanical behaviour is different. In detail, one pile is subjected to the "pull out" action, whereas the other pile is subjected to the "push in" effect. Further, the mechanical behaviour of soil is found in this research. The FEM result provided very close behaviour of soil and A-frame blade pile system. Based on the onsite test data and FEM data analysis, the FEM model can provide conservative results. Lastly, the ultimate capacity of this newly developed A-frame blade pile system is defined. [ABSTRACT FROM AUTHOR]

Knowledge of the effective elastic, piezoelectric and dielectric properties facilitates the design of radio frequency devices, for example film bulk acoustic resonators (FBARs). Based on the Reuss model and Eshelbyâ€"Moriâ€"Tanaka micromechanics theory, this paper predicts the effective properties of bilayer composite piezoelectric film consisting of AlN film and vertical compound ScAlN film. The evaluated material coefficients and original material parameters are substituted into the FEM simulation to investigate the performance of FBARs, respectively. The consistent resonant frequencies of FBARs demonstrate the accuracy of Reuss model in calculating the effective parameters of bilayer composite piezoelectric film. [ABSTRACT FROM AUTHOR]

For this paper, the possibility of using grain-oriented electric steel for the stator lamination in a double rotor fractional-slot concentrated-wound permanent magnet synchronous motor it was studied using FEM simulations. The results were compared with the ones of the non-oriented electric steel machine having two different stator lamination topologies. The purpose of this study was to estimate the influence of the stator yoke discharge for the proposed structure and to check the possibility of compensating some of its negative effects by using grain-oriented electric steel for stator lamination. The proposed solution gives the advantage of a modular construction of the stator lamination which simplifies the fabrication technology and reduces the production costs, at the same time, without major impact over the machines performances. [ABSTRACT FROM AUTHOR]

This paper aims to develop a new forming technique to manufacture a long semihollow stepped part. Traditionally, hot backward extrusion is used, but this technique is not suitable because it requires a very high forming load to act on the die and punch, especially at the contact between the punch and workpiece. As a result, the service life of the punch is very low. Therefore, a new technique to overcome this problem is needed. A combined bulging–piercing technique was proposed and developed in this research. The main concept of this technique is to bulge the part by upsetting the workpiece between the punch and counterpunch to generate high frictional contact pressure, which will help to restrain the material from sliding down into the die cavity during the piercing step. In other words, this technique utilizes frictional force at the die–workpiece interface to reduce the forming load of the punch. Finite element modeling was employed to investigate and determine a suitable level of the bulging which can reduce the forming load without generating any significantly high force to the counterpunch. Only experiments with the minimum forming load were selected and implemented to validate this concept because other conditions with high load will risk damaging the punch and machine press of the product line. The results show that this technique can reduce the forming load by almost 40% and also control a good concentricity of the part and reduce the wall thickness variation. [ABSTRACT FROM AUTHOR]

For this paper, the possibility of using grain-oriented electric steel for the stator lamination in a double rotor fractional-slot concentrated-wound permanent magnet synchronous motor it was studied using FEM simulations. The results were compared with the ones of the non-oriented electric steel machine having two different stator lamination topologies. The purpose of this study was to estimate the influence of the stator yoke discharge for the proposed structure and to check the possibility of compensating some of its negative effects by using grain-oriented electric steel for stator lamination. The proposed solution gives the advantage of a modular construction of the stator lamination which simplifies the fabrication technology and reduces the production costs, at the same time, without major impact over the machines performances. [ABSTRACT FROM AUTHOR]

Grain loss in the harvesting process of combine harvesters not only causes economic losses to farmers but also affects the soil environment because of the lost grain covering the soil, influencing crop growth in the next season. Grain sieve loss-monitoring sensors represent an important accessory in combine harvesters, as they can not only provide current grain loss levels for the operator to adopt a rational action in time but also serve as an important performance signal for the control system. To reflect the rice grain sieve loss level of combine harvesters in real time, an indirect grain sieve loss-monitoring system is proposed in this paper. First, the grain collision rise time was obtained by the finite element method (FEM), and the parameters of the grain loss sensor signal processing circuit were determined accordingly to upgrade the monitoring accuracy. Then, grain loss distribution behind the cleaning shoe was analyzed in detail under different working parameters. Grain loss distribution functions at the end of the sieve and a monitoring mathematical model with relevant variables were established based on the laboratory experiment results. Finally, calibration experiments were carried out to verify the measurement accuracy of the sensor on a cleaning test bench, with an obtained relative monitoring error ≤6.41 % under different working conditions. [ABSTRACT FROM AUTHOR]

Cathodic protection is an electrochemical technique used to control the corrosion of metals. It does this by sending a proper amount of current equal to the current required by the cathodic processes at the protection potential. One of the chemical effects of cathodic protection is a local pH increase at the surface, which is an important factor in the reduction of corrosion rate, as carbon steel may work in a passive condition. In the present study, a tertiary current distribution finite element method model is introduced. A dynamic boundary condition is considered, by defining a Fe anodic Tafel slope as a pH function, and oxygen reduction reaction limiting current density as a function of available oxygen at the cathode surface. The model has been validated by direct pH measurement during a short‐term polarization test, and subsequently used to predict the pH and the available oxygen at the cathode surface for long‐term condition. [ABSTRACT FROM AUTHOR]

Silver nanoparticles on a glass substrate are experimentally investigated by aperture scanning near-field optical microscopy (a-SNOM). To understand the experimental results, finite-element-method simulations are performed building a theoretical model of the a-SNOM geometry. We systematically vary parameters like aperture size, aluminum-coating thickness, tip cone angle, and tip-surface distance and discuss their influence on the near-field enhancement. All these investigations are performed comparatively for constant-height and constant-gap scanning modes. In the end, we establish a reliable and stable optical model for simulating a-SNOM measurements, which is capable of reproducing trends observed in experimental data. [ABSTRACT FROM AUTHOR]

The present paper proposes a new approach for the thermomechanical analysis of small satellites. In the first stage, the heat fluxes acting on the exterior surfaces of the assembly are evaluated with the support of the CubeSat Wizard. The orbital parameters employed ensure adequate radiation heat transfer. Afterwards, the temperature distribution of the entire structure is evaluated with the support of the LISA thermal transient environment. The most critical load case is further use for calculating stress and displacement in a static analysis. Two configurations of CardSat nanosatellites are included in the study for comparison. [ABSTRACT FROM AUTHOR]

The filling stage is a critical phenomenon in sand casting for making reliable castings. Latest research has demonstrated that for most liquid engineering alloys, the critical meniscus velocity of the melt at the ingate is in the range of 0.4–0.6 m s−1. The work described in this research paper is to use neural network (NN) technology to propose digital twin approach for gating system design that allow to understand and model its performances faster and more reliable than traditional methods. This approach was applied in the case of sand casting of liquid aluminum alloy (EN AC-44200). The approach is based first on a digital representation of filling process to perform the melt flow simulations using a combination of the gating system design parameters, selected as a training cases from Taguchi orthogonal array (OA). The second step of the approach is the data capture of functional gating design system to train up the feed-forward back-propagation NN model. The validation of the well-trained NN model is assessed by interrogating predicted ingate velocity to it and making reliable predictions with high accuracy. The claim is that such digital twin approach is an effective solution to recognize the functional design parameters from the entire filling systems used during casting process. [ABSTRACT FROM AUTHOR]

This work aims to characterize 3D-printed structures composed of a thermoplastic material (polylactic acid (PLA)) containing a combination of magnetic particles composed of iron(III) oxide (hematite) and iron(II)–iron (III) oxide (magnetite) with various infill densities and print orientations in regard to their possible processing by Fused Filament Fabrication additive technology. The correct processing temperatures have been determined using thermal analysis, and the paramagnetic and mechanical properties of the samples have been tested. The relative permeability has been identified to be strongly dependent on the topology parameters of the tested samples. The results of the inductance values for the samples without magnetic additives (infill densities 50% and 100%) have been detected to be comparable; nonetheless, the magnetic samples with 100% infill density has been found to be about 50% higher. A similar trend has been observed in the case of the values of the relative permeability, where the magnetic samples with 100% infill density have been measured as having an about 40% increased relative permeability in the comparison with the samples without magnetic additives (infill densities 20–100%). Finite Element Modelling (FEM) simulations have been applied to determine the magnetic field distributions and, moreover, to calculate the holding forces of all the printed samples. The maximum value of the holding force for the minimum distance of the plastic plate has been found to reach a value of almost 300 N (magnetic sample with 100% infill density). The obtained comprehensive characterization of the printed samples may be utilized for designing and tuning the desired properties of the samples needed in various industrial applications. [ABSTRACT FROM AUTHOR]

The brake system must be reliable and display unchanging action throughout its use, as it guards the health and life of many people. Properly matched friction pair, a drum, and a brake pad have a great impact on these factors. The brake pads are far more complex components. New technologies make it possible to develop materials with various compositions and different proportions and connect them permanently in fully controllable processes. This elaboration shows that all these factors have a greater or lesser impact on the coefficient of friction, resistance to friction wear and high temperature, and the brake pad's operating life. The friction materials are required to provide a stable coefficient of friction and a low wear rate at various operating speeds, pressures, temperatures, and environmental conditions. The aim of this work is therefore to investigate the possibility of using a Finite Element Analysis (FEA) approach to evaluate the braking performance of a heavy-duty elevator with different nonconventional pad materials including Composite Carbon fiber reinforced, Composite Epoxy SMC and SiC (silicon carbide). The results show that the performance of SiC (silicon carbide) is better than two other materials. In the braking system with SiC, the required time for stoppage of the system is lower than two other materials. [ABSTRACT FROM AUTHOR]

Homogenization methods can characterize the mechanical properties of these materials based on appropriate constitutive models and data. They are also applied to the characterization of mechanical parameters under complex geotechnical conditions in geotechnical engineering because of the complexity and heterogeneous nature of geotechnical materials. Unfortunately, existing homogenization methods for geotechnical mechanical parameters often incur immense computational costs. Hence, a framework that utilizes finite element analysis for generating a dataset which is then trained using a Bayesian Optimized Back Propagation Artificial Neural Network (BP-ANN) to obtain the homogenized Mohr–Coulomb parameters of the soils is proposed. This is the first time that Bayesian optimization and a BP-ANN have been used in conjunction to predict the homogenized mechanical parameters of soils. The dataset used for training the data is generated using the commercial FEM software ABAQUS (6.10). The maximum difference between the top and bottom part of the tunnel of the heterogeneous model and homogeneous model of our test cases only varies by 5.3%, thereby verifying the excellence of the Bayesian Optimized BP-ANN. [ABSTRACT FROM AUTHOR]

Effect of radial shear rolling on the morphology of intermetallic particles, and the mechanical properties of 7075 alloy at different processing temperatures and heat treatment after deformation was investigated. The results were consistent with data on metallographic investigation of phase particle shape, counts, and distribution. It was found that the formation, quantitative distribution, and circularity of particles at the surface and in the centre of the bar depended on the processing temperature and temperature gradient between surface and centre and were defined with a scheme of stresses in the deformation zone. The values of strength properties for all bars obtained by RSR depended on the processing regimes, while plasticity (elongation to failure δ = 14%–20%) increased with the growth of processing temperature. Article highlights Radial shear rolling makes it possible to obtain aluminium alloy bars with a gradient structure and a combination of high strength and ductility. The influence of the RSR method is reflected in the nature of the distribution of dispersive particles in the matrix of alloy. Mechanical properties of bars subjected to the RSR method depend on the initial processing regimes, while the level of plasticity increases with the growth of processing temperature. [ABSTRACT FROM AUTHOR]

Quasi-beta processing was considered to be a promising processing method to obtain a component with excellent mechanical properties. To achieve an optimized quasi-beta processing parameter for TC21 alloys, the hot deformation behavior in the near β phase region for the alloy with a forged structure was investigated by the thermal compression test and finite element (FEM) simulation. The obtained results indicated that the flow behavior of the samples was significantly influenced by the hot deformation parameters, and it exhibited a flow hardening behavior at the start stage of deformation. Based on the experimental data, the constitutive equation and processing maps were obtained. The optimum hot processing parameter was 986 °C/10−3 s−1. Based on the FEM simulation results, the evolution of the temperature field, strain field, and stress field in the deformed samples at different strains exhibited a similar trend in the unstable region, which was distributed symmetrically along the center line of the samples, with the center area of the samples being the highest and the center area of the section being the lowest. [ABSTRACT FROM AUTHOR]

Power cables are one of the key components of fast-growing HVDC transmission systems. The long-term reliability of HVDC cables is closely related to the occurrence of partial discharges (PDs) in their insulation systems. The article analyzes the conditions for the formation of PD pulses in gaseous voids located in the XLPE insulation of an HVDC cable. For this purpose, the MATLAB® procedure and the coupled electro-thermal simulation model implemented in COMSOL Multiphysics® software were used. The FEM model was used to study the effect of the applied voltage, the temperature field (created in the insulation of the loaded cable) and the location of the gaseous void (on cable radius) in the distribution and values of the electric field in the cable insulation. The model takes into account the influence of temperature and the electric field on the conductivity of the insulating material and relates the value of the PD inception field to the temperature/pressure of the gas inside the void. In the numerical simulation procedure, the time sequences of PDs arising in the gaseous defects of the HVDC cable insulation were analyzed, by observing changes caused by the increase in the temperature of the cable core. The model was used for a study of conditions for PD formation in models of three HVDC cables, for DC voltages from 150 kV to 500 kV. The critical dimensions of gaseous voids were also estimated for each of the analyzed cables, i.e., the dimension which, if exceeded, makes a void a source of PD. [ABSTRACT FROM AUTHOR]

The article analyzes the microstructure evolution of Co-Cr-Mo alloy during isothermal forging. The process of isothermal forging can be a technological solution to produce a semi-finished product for subsequent deformation processing and obtain a high-quality microstructure that excludes casting defects. Based on analysis of microstructure and phase composition and calculations, the required modes of ingot homogenization are determined. Finite element method simulation of the forging has shown that temperature and deformation conditions make deformation in the single-phase γ-region possible. However, at lower temperatures, σ-phase particles may precipitate at the last steps of deformation. After isothermal forging and water quenching, a mixture of recrystallized and polygonized structures with an average grain size of 5–10 μm and precipitation of ultra-fine dispersed particles of σ-phase (~0.13 μm) at grain boundaries are formed. Isothermal forging in the temperature range of 1100–1200 °C and at low strain rates of up to 1 s−1 allows obtaining a microstructure without pores, cracks, and large inclusions. Thus, it makes it possible to use the forging billet for further deformation by different metal forming methods. [ABSTRACT FROM AUTHOR]

This theoretical study analyzes the possibility to use the classical Mott's hypothesis to model the natural fragmentation of cylindrical structures with two or more metal cylinders arranged coaxially. A critical analysis on the validity of the used hypothesis was conducted based on empirical relations and numerical simulations. The established algorithm allows the determination of a fragment mass scale parameter for each individual cylinder, which is why the cumulative distribution of fragments for the entire structure may be calculated. The results obtained for the structures with two and three cylinders, with equal masses or equal wall thicknesses, can be approximated using a modified Mott's distribution formula in which the number of cylinders is used as an additional parameter. [ABSTRACT FROM AUTHOR]

The first-step drawing process of the platinum-clad nickel composite bar was numerically simulated using DEFORM 3D finite element analysis software. The Taguchi method was used to study the effect of the first-step drawing parameters (the semi-angle of die α, the friction coefficient between the platinum tube and die μ1, the friction coefficient between the platinum tube and nickel rod μ2 and the outer diameter of the original platinum tube D) on the effective stress of platinum-clad nickel bar. Then, the optimal combination of parameters (D = 7.55 mm, μ1 = 0.2, μ2 = 0.3, α = 3°) was obtained. Furthermore, the results of the deformation behavior, cladding behavior, stress effectiveness and the distribution of the damage of the composite bar using optimization schemes were compared and analyzed with Numerical Simulations 8, which showed the worst result. Meanwhile, the experimental results were in general agreement with the simulation results of optimal combination of parameters, indicating that our simulation results are plausible. This has certain guidance significance to improve the quality of platinum-clad nickel composite wires in actual production. [ABSTRACT FROM AUTHOR]