1. Using Deep Learning Algorithm to Enhance Rubber Formulation for Better Quality of Flexible Cables.
- Author
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Yung-Chen Lin, Chi-Hung Fu, Li-Ying Huang, Yu-Ching Lai, and Kuo-Long Chen
- Subjects
DEEP learning ,MACHINE learning ,RUBBER goods ,MANUFACTURING processes ,CABLES ,ARTIFICIAL intelligence - Abstract
Flexible cables are widely used in industrial equipment, such as cranes, heavy machinery and robots. These cables transmit power, signals and control commands to the places where manufacturing and transportation happen. Due to the heavy duty and harsh working environments, the cables' quality and operation life are major concerns for the users and producers. According to our team's research in 2017 [Ref. 1], the quality of flexible cables is closely related to the pitch of cabling and the covered materials of the bare wire. The performance and quality of the latter is assessed by the rubber formulation design and through post-production tests. In the development of certain types of rubber material, it is often necessary to draft various designs and perform numerous preliminary tests before the physical testing can be carried out. These procedures make the verification process quite time-consuming. In this research, we attempt to utilize historical data on previously used materials and have it integrated with AI Deep Learning to assist in the formulation design and verification of the outer rubber case. We collected lots of data from rubber formulation testing results and used the deep learning algorithm to generate a multilayer perceptron model. This model consists of three functional layers: one INPUT layer, some HIDDEN layers, and one OUTPUT layer. There are 24 input parameters acting as the design features in the input layer. Two hidden layers are chose in this model, the first and second hidden layers have 40 neurons and 30 neurons respectively for machine learning purpose. The output layer (one or four neurons) predicts the value of material performance. This model can help the designer evaluate his/her design before the rubber is manufactured. Even better, they can use this model to choose better design parameters which are suitable for the customers' requirements. As a matter of fact, this model demonstrates that artificial intelligence can be applied to the sheathing layer design for flexible cable business. And the more data we collect, the better design we get. Walsin Lihwa corp. has dedicated to the development of smart cables and industrial cables for more than 10 years. It assists customers with selecting appropriate cable specifications, correct design parameters and suitable manufacturing processes to achieve a better cable quality. [ABSTRACT FROM AUTHOR]
- Published
- 2022