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Commercially available azo radical compounds provide efficient initiation of many chemical reactions. However, such energetic azo group initiators have thermal stability issues at ambient or even sub-ambient temperatures. Azo decomposition initiated by heat and/or light can generate significant amounts of nitrogen gas with rapid pressure increases, presenting a safety challenge for shipping, storage and usage. In this study, three azo nitrile compounds were examined using various thermal calorimetry techniques with only 5 mg to 1 g scale samples. We obtained calorimetric data on exothermic activity and gas generation. The testing results were subsequently analyzed by using differential iso-conversional methods to obtain key decomposition kinetics parameters, including activation energy and pre-exponential factor. The model was then validated and utilized for prediction of several key safety parameters for scale-up applications, including Self-Accelerating Decomposition Temperature (SADT), Time to Maximum Rate (TMR), temperature profiles at iso- or non-isothermal conditions for shelf-life evaluation, adiabatic temperature rise, and rate of pressure increase. For compounds such as 2,2'-azobis-(2,4-dimethylvaleronitrile) and 1,1'-azobis(cyclohexane-1-carbonitrile) which went through phase transitions associated with thermal decomposition, the thermal decomposition behavior of liquid and solid state was found to differ in characteristic. This methodology for thermal decomposition kinetics assessment enables safe storage, handling, and scale-up process preparation. [Display omitted] [ABSTRACT FROM AUTHOR]