1. Designing formulation variables of extrusion-based manufacturing of carbon black conductive polymer composites for piezoresistive sensing.
- Author
-
Duan, Lingyan, Spoerk, Martin, Wieme, Tom, Cornillie, Pieter, Xia, Hesheng, Zhang, Jie, Cardon, Ludwig, and D'hooge, Dagmar R.
- Subjects
- *
CARBON-black , *CONDUCTING polymer composites , *BLOCK copolymers , *ALKENES , *COMPOSITE materials - Abstract
Abstract Highly sensitive conductive polymer composites for piezoresistive sensing are developed by a design of the formulation variables of extrusion-based manufacturing (filler type/amount, polymer amount) and annealing (a), considering thermoplastic polyurethane (TPU) and/or olefin block copolymer (OBC) as polymer matrix and carbon black (CB) as conductive filler. With ternary composites - based on a CB type with stronger filler-matrix interactions and an appropriate OBC/TPU blend mass ratio (40/60 with CB amount of 5–10 m%; 50/50 with CB amount of 10 m%), the challenging region of both high sensitivity and static strain (maximal gauge factors (GF max) > 50 and ε max > 100%) can be realized: GF max > 104 and ε max = 20–240%. OBC binary composites with a high CB 2 amount (e.g. 15 m%) are however needed for ultrahigh static strains (ε max > 600%). Well-designed ternary composites (e.g. OBC 40 -CB/TPU 60 -7-a and OBC 30 -CB/TPU 70 -7-a) possess a large dynamic resistance change, negligible hysteresis and high stability and display strain sensor application potential. Highly CB 2 loaded binary (≥12 m%) and ternary composites (10 m%) exhibit a more obvious strain-dependent dynamic hysteretic behavior, as they switch from a dual peak to single peak pattern toward the sensing strain limit, which is interesting for self-diagnose. [ABSTRACT FROM AUTHOR]
- Published
- 2019
- Full Text
- View/download PDF