1. STUDY AND OPTIMIZATION OF THE FACTORS AFFECTING THE CRUDE OIL DISTILLATION PROCESS USING ASPEN HYSYS.
- Author
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Saud, Iltifat Hameed, Abdullah, Abdulrazzaq Saeed, Al-Asadi, Akram A., and Al Janabi, Basma
- Subjects
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PETROLEUM , *PROPENE , *SULFURIC acid , *ISOPROPYL alcohol , *PARALLELEPIPEDS - Abstract
Crude oil distillation (CDU) is a crucial unit in refinery plants for producing various crude oil cuts, such as naphtha, kerosene, light gas oil, heavy gas oil, and Atm residue. This study used ASPEN HYSYS V11 software to examine the parameters that affect CDU efficiency in South Refinery Company /Iraq-Mishriff crude oil, like temperature, pressure, and flow rate. Optimization of these variables was applied to identify suitable values for separation products. The study reveals that the increased mass flow rate of crude oil to CDU increases the flow rates of naphtha, kerosene, and HGO. The study also examines the impact of the temperature of feed crude oil on CDU. Results show that the volume flow of products increases with increased temperature except the naphtha values decrease. The simulated liquid volume flow for the Naphtha value was 57.96 m³/h higher than the original data of 50.7 m³/h and the kerosene value was 49.24 m³/h lower than the plant value of 51.5 m³/h. The effect temperature was also studied, the volume of liquid flow is directly proportional to the increase in temperature of the crude oil, whether it was a TBP or ASTM blend. The refinery and simulated values were compared, and a satisfactory agreement between the simulated and real results was observed, with some clear differences in the LGO values. The cause of this difference may be the result of the changes during the laboratory tests, or Sampling strategies may affect the accuracy of ASTM D86 tests and laboratory results. Optimization is crucial for optimal operating conditions for efficient product production. Most plant data align with optimized conditions, except for some. For instance, the perfect temperature of crude oil in the distillation unit is 382 °C instead of 375 °C, and the better mass flow of LGO steam is 1431 kg/h rather than 1100 kg/h. [ABSTRACT FROM AUTHOR]
- Published
- 2024
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