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Electromagnetic levitation of a liquid metal droplet is of great interest to study gas–liquid metal reactions. An important prerequisite for the evaluation of the overall mass transfer between the gas and metal is to characterize the geometry of the deforming molten droplet, which determines the interfacial reaction area. In this article, the free surface shape and dynamics of a molten 80%Ni–20%Cr droplet is investigated both experimentally and numerically. The frequencies associated to the oscillatory translational motions of the drop and to the vibrations of its free surface are measured using high-speed video image analysis. A 2D transient model is then presented, in which three interacting phenomena are considered: electromagnetic phenomena, the turbulent flow of liquid metal in the drop and the change in the drop shape. The numerical results presented demonstrate the capabilities of the model. [ABSTRACT FROM AUTHOR]

Rapid solidification is a relevant physical phenomenon in material sciences, whose theoretical analysis requires going beyond the limits of local equilibrium statistical physics and thermodynamics and, in particular, taking account of ergodicity breaking and of generalized formulation of thermodynamics. The ergodicity breaking is related to the time symmetry breaking and to the presence of some kinds of fluxes and gradient flows making that an average of microscopic variables along time is different than an average over some chosen statistical ensemble. In fast processes, this is due, for instance, to the fact that the system has no time enough to explore the whole region of possible microscopic states in the phase space. Similarly to this, systems submitted to strong fluxes may have no time for reaching the whole phase space in local bulks during observable macroscopic time. Rapid solidification, ergodicity breaking and extended thermodynamics actually make a conceptually novel combination in the present overview: ergodicity breaking is expressed in general terms and then extended thermodynamics is formulated as a particular phenomenological expression and applied to describe the dynamics of the phenomenon. Using the formalism of micro- and meso-scopic dynamics we introduce a general view on non-ergodic fast transitions and provide a simplest description of a continuum theory based on the system of hyperbolic equations applicable to rapid solidification. Analysis of non-equilibrium effects, including interface kinetics, solute trapping and solute drag, is presented with their effect on the rapidly moving solid–liquid interface. Special attention is paid to the theory predictions compared with the kinetics obtained in experiments on samples processed by electromagnetic levitation facility and in molecular dynamics simulation. [ABSTRACT FROM AUTHOR]

The density and viscosity of ternary Cr-Fe-Ni liquid alloys have been investigated over a wide temperature range. The density was measured using electromagnetic levitation as a container-less technique, while viscosity was measured by means of a high-temperature oscillating cup viscometer. Although, the concentration dependence of density shows the influence of the second order (binary) interaction parameter in excess volume, the influence of a third order (ternary) interaction parameter in excess volume can be neglected. The temperature dependences of the viscosities are well described by the Arrhenius law. The viscosity increases monotonically as Fe or Cr concentration increases. For constant temperature, the viscosity as a function of iron molar faction can be described by a thermodynamic model using the enthalpy of mixing as input parameter. [ABSTRACT FROM AUTHOR]

Electromagnetic levitation was used to determine Cu–Nb phase diagram and to study supercooling effects on solidification characteristics of the alloys containing 5–70 wt% Nb. The Cu–Nb stable phase diagram was found to exhibit near-flat liquidus with a peritectic reaction at 1093 °C. Melt separation was found only for specimens containing approximately 20 wt% Nb. The results indicate that melt separation in the alloy requires supercooling exceeding 230 K combined with high cooling rates during solidification. Some specimens quenched from the solid + liquid zone on a copper chill also show evidence of melt separation which is attributed to minor oxygen impurities. Nb-rich liquid which nucleates below the T 0 curve solidifies as a metastable Nb-bcc lattice containing only 67 wt% Nb as compared to 96 wt% of the regular Nb dendrites. [ABSTRACT FROM AUTHOR]

The effects of supercooling and cooling rate on the microstructure of ternary Cu–Fe–Co alloys were investigated. Electromagnetic levitation was used to supercool the liquids down by 180 K. Alloys with 11 at.% Cu and less than 19 at.% Fe contained fcc (Fe, Co) and fcc Cu phases; those with 19 to 23 at.% Fe contained bcc (Fe, Co), fcc (Fe, Co) and fcc Cu; those with more than 23 at.% Fe contained bcc (Fe, Co) and fcc Cu. The primary dendrites contained 10 to 20 at.% Cu, with Fe and Co contents depending on the alloy composition. Supercooling the melt below a certain temperature resulted in metastable separation of the melt into two liquids, one (Co + Fe)-rich, the other Cu-rich. The metastable phase separation temperatures and the two liquid compositions were determined experimentaly, and compared with calculated ones. Isothermal cross-sections at various temperatures were constructed for stable and metastable cases based on thermodynamic and experimental data of the Cu–Co, Cu–Fe, and Co–Fe systems. A peritectic reaction for the ternary alloys was found at approximately 1100°C. [ABSTRACT FROM AUTHOR]

Materials science is highly significant in space program investigation, energy production and others. Therefore, designing, improving and predicting advanced material properties is a crucial necessity. The high temperature creep and corrosion resistance of Ni-based superalloys makes them important materials for turbine blades in aircraft engines and land-based power plants. The investment casting process of turbine blades is costly and time consuming, which makes process simulations a necessity. These simulations require fundamental models for the microstructure formation. In this paper, we present advanced analytical techniques in describing the microstructures obtained experimentally and analyzed on different sample's cross-sectional images. The samples have been processed on board the International Space Station using the MSL-EML device based on electromagnetic levitation principles. We applied several aspects of fractal analysis and obtained important results regarding fractals and Hausdorff dimensions related to the surface and structural characteristics of CMSX-10 samples. Using scanning electron microscopy (SEM), Zeiss LEO 1550, we analyzed the microstructure of samples solidified in space and successfully performed the fractal reconstruction of the sample's morphology. We extended the fractal analysis on the microscopic images based on samples solidified on earth and established new frontiers on the advanced structures prediction. [ABSTRACT FROM AUTHOR]