1. Piecewise approximation and local differential compensation of contact stress distribution of workpiece surface in robotic belt grinding.
- Author
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Sun, Jingyu, Gong, Yadong, Liu, Mingjun, and Zhao, Qiang
- Subjects
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STRESS concentration , *STRAINS & stresses (Mechanics) , *DEVIATORIC stress (Engineering) , *SURFACE forces , *ELASTIC analysis (Engineering) - Abstract
Various generations of scholars have proposed many material removal models for grinding processing. However, the stress conditions of the free surface and regular surface are different. The free-form models will encounter problems in practical application. To refine the stress distribution in the contact area during grinding, it is necessary to construct the elastic contact model for the workpiece profile. This paper uses dimensional reduction to introduce the double curvatures to approximate the varying curvatures of the free surface. So, the conclusions of classical elastic Hertz contacting theory can be applied to the model. We use differential thought to deduce the relation between the normal force and the maximum deformation depth of the contact region. Then, we obtain the boundary of the contact region. After dimensional reduction by Winkler theory, we propose the normal equivalent spring potential energy correction error terms. They compensate for the local stress based on the relationship between stress and deformation of continuous media. According to the boundary of the contact region obtained above, we carry out the differential stress distribution. This accounts for the dispersion effect of the convex surface on the force. Using stress-indicating film to show the local stress distribution, the results revealed that the stress distribution was consistent with that of the simulated contact stress distribution. The error was controlled within 0.078MPa. To verify the practicality of the contact model in grinding experiments, we derived the theoretical grinding depth by combining the Hammann linear grinding model. This paper compares the experimental results with the model results. It demonstrates the proposed algorithm's superior adaptability and practical application ability to the free surface. [ABSTRACT FROM AUTHOR]
- Published
- 2024
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