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Highlights: [•] The complete electrical design of 42GHz, 200kW gyrotron is presented. [•] Un-depressed collector and axial output system for RF power is selected. [•] Various commercially available design tools as well as in-house developed computer codes are used in the design process. [•] The experimental results of cold cavity analysis are also presented. [•] The design results show more than 200kW power with 40% interaction efficiency at 42GHz frequency. [Copyright &y& Elsevier]

Highlights: [•] Electrical design of single stage depressed collector for high power gyrotron tube. [•] Efficiency enhancement by collecting spent beam. [•] Optimization of geometry and magnetic field for optimized beam spread. [•] Optimization of cooling duct system for better thermal management. [Copyright &y& Elsevier]

Abstract: This paper presents the numerical simulation of a double-beam magnetron injection gun (DB-MIG) and beam-wave interaction for 60GHz, 500kW gyrotron. The beam-wave interaction calculations, power and frequency growth estimation are performed by using PIC code MAGIC. The maximum output power of 510kW at 41.5% efficiency, beam currents of 6A and 12A, electron beam velocity ratios of 1.41 and 1.25 and beam voltage of 69kV are estimated. To obtain the design parameters, the DB-MIG with maximum transverse velocity spread less than 5% is designed. The computer simulations are performed by using the commercially available code EGUN and the in-house developed code MIGANS. The simulated results of DB-MIG design obtained by using the EGUN code are also validated with another trajectory code TRAK, which are in good agreement. [Copyright &y& Elsevier]