Search

Objectives: This study aims to investigate the effect of coating time on the formation of hydroxyapatite (HA) coating layer on ZK60 substrate and understand the biodegradation behavior of the coated alloy for biodegradable implant applications. Methods: Biodegradable ZK60 alloy was coated by HA layer for different times of 0.5, 1, 2, and 4 h by chemical conversion method. After coating, all the coated specimens were used for immersion test in Hanks' solution to understand the effect of coating time on the degradation behavior of the alloy. The degradation rate of the coated alloy was evaluated by Mg2+ ion quantification and pH change during immersion test. The microstructure of the coating layer was examined by scanning electron microscope (SEM) equipped with an energy-dispersive X-ray spectroscopy (EDS) before and after immersion to understand the degradation behavior of the coated alloy. Results: HA coating layers were formed successfully on surface of ZK60 specimens after 0.5, 1, 2, and 4 h with different microstructure. Optimal coating quality was observed at 1 or 2 h, characterized by well-formed and uniform HA layers. However, extending the coating duration to 4 h led to the formation of cracks within the HA layer, accompanied by Mg(OH)2. Specimens coated for 1 and 2 h exhibited the lowest degradation rates, while specimens coated for 0.5 and 4 h showed the highest degradation rates. Furthermore, analysis of degradation products revealed the predominance of calcium phosphates formed on the surface of specimens coated for 1 and 2 h. Conversely, specimens coated for 0.5 and 4 h exhibited Mg(OH)2 as the primary degradation product, suggesting a less effective corrosion barrier under these conditions. Conclusion: The HA layer formed after 2 h demonstrated as the most effective coating layer for enhancing the corrosion resistance of the ZK60 alloy for biomedical applications. [ABSTRACT FROM AUTHOR]

Magnesium and its alloys are advantageous in clinical applications due to their excellent mechanical properties and suitable biological properties. However, due to their high corrosion rate in physiological environments, these alloys' application was limited. Polypyrrole (PPy) coatings were potentiostatically deposited on AZ31 alloy to reduce its corrosion rate in this study. The effect of applied potential and monomer concentration on the coatings' characteristics and properties such as wettability, corrosion resistance, and adhesion strength was studied. The coatings had cauliflower and porous micro-granular morphologies, according to scanning electron microscope images. The thickness and average roughness of the coatings increased from 0.3 to 3.8 µm and 18.3 to 43.7 nm, respectively, as the monomer concentration in the deposition bath was increased from 0.1 to 0.2 M. Increasing the applied potential had the same effect on thickness and roughness. According to the water contact angle (WCA) results, the alloy and all of the PPy coatings were hydrophilic. However, increasing the monomer concentration of the bath and the applied potential increased the WCA of the coatings. The electrochemical behavior of the samples in Ringer's solution was investigated using potentiodynamic polarization and electrochemical impedance spectroscopy. All of the coatings outperformed the bare substrate in terms of corrosion resistance. The corrosion current density of the optimum PPy coating obtained from a bath with 0.2 M pyrrole monomer at 3 V was approximately seven times lower than that of the AZ31 alloy. In the cross-cut adhesion test, this coating also demonstrated the best adhesion to the substrate. [ABSTRACT FROM AUTHOR]

Weight reduction is one of the prime goals for auto industries to achieve fuel economy, and magnesium matrix composite offers the opportunity to assist with fulfilling those needs. The present work focuses on developing the magnesium alloy (AZ91D), AZ91D/SiCnp nanocomposite, and AZ91D/SiCnp/CNT hybrid nanocomposite via the semisolid stir casting technique incorporating the ultrasonic vibration process. The produced cast samples are subjected to physical, microstructural, and mechanical characteristics study. The evaluated results are compared and it was found that AZ91D/6wt% SiCnpnanocomposite offers high hardness (78.45 ± 0.1 Hv), yield (150 ± 1.8 MPa), and ultimate tensile strength (241 ± 1.75 MPa) as compared to the cast AZ91D alloy samples. The scanning electron microscope reveals the homogeneous particle distribution structure with reduced porosity. The density of the developed composite obeys the rule of the mixture, and the porosity is limited to less than 1%. The presence of 6 wt% carbon nanotube in AZ91D/6wt% SiCnp alloy nanocomposite facilitates superior hardness, yield, and tensile strength of 84.35 ± 0.1 Hv, 174 ± 1.5 MPa, and 271 ± 1.6 MPa. The impact strength of the composite increased, while the content of SiCnp was improved. [ABSTRACT FROM AUTHOR]