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Microalgae originating from wastewater has been exhibiting particularly promising results in terms of biohydrogen production and wastewater treatment. This paper aims to review the factors affecting production, pretreatment techniques to improve synthesis, advanced technologies utilized for enhancing biohydrogen production, and techno-economic feasibility evaluation of the processes at a commercial scale. Microalgae possess metabolic components to synthesize biohydrogen using photobiological and fermentative processes but must undergo pretreatment for efficient biohydrogen production. The efficiency of these processes is influenced by factors such as the microalgae species, light intensity, cell density, pH, temperature, substrates, and the type of bioreactors. Moreover, many limitations, such as oxygen sensitivity, altered thylakoid constitution, low photon conversion efficiency, light capture disruption, and the evolution of harmful by-products hinder the sustainability of biohydrogen production processes. High operational and maintenance costs serve as the major bottleneck in the scaling up of the process as an industrial technology. Therefore, future research needs to be directed towards increasing optimization of the processes by reducing energy and resource demand, recycling metabolic wastes and process components, genetically engineered microalgae to adopt more efficient routes, and conducting pilot studies for commercialization. • Wastewater-based microalgae is a potential source of biohydrogen. • Factors affecting the biohydrogen production from microalgal biomass are discussed. • Technologies related to biohydrogen production from microalgae are reviewed. • Key challenges of biohydrogen production process from microalgae are highlighted. [ABSTRACT FROM AUTHOR]

[Display omitted] • A new method is demonstrated for selecting microalgae strain for jetfuel production. • 17 microalgae strains were evaluated against all relevant jet fuel standards. • Chlorella sp. NT8a was the most suitable but could not meet some jet fuel standards. • Further biofuel modification is needed to satisfy all jet fuel standards. This study develops and applies the PROMETHEE-GAIA method as a new tool to select microalgae strains for aviation fuel production. Assessment involves 19 criteria with equal weighting in three aspects, namely biomass production, lipid quality, and fatty acid methylester properties. Here, the method is demonstrated for evaluating 17 candidate microalgae strains. Chlorella sp. NT8a is assessed as the most suitable strain for aviation fuel production. The results also show that unmodified biofuel from the most suitable strain could not meet all jet fuel standards. In particular, microalgae-based fuel could not satisfy the required density, heating value and freezing points of the international jet fuel standards. These results highlight the need for a broad action plan including improvement in the processing or modification of biofuel produced from microalgae and revision of the current jet fuel standards to facilitate the introduction of microalgae-based biofuel for the aviation industry. [ABSTRACT FROM AUTHOR]

[Display omitted] • Biorefinery concept for sustainable processing of microalgae biomass has been discussed. • Reactor technologies for cultivating microalgae has been reviewed. • Factors affecting the microalgae culture system has been reviewed. • Different technologies to convert microalgae into biofuel and value-added products have been presented. • The utilisation of a biorefinery concept can make the valorisation of microalgae economically viable. Microalgal biomass has been proved to be a sustainable source for biofuels including bio-oil, biodiesel, bioethanol, biomethane, etc. One of the collateral benefits of integrating the use of microalgal technologies in the industry is microalgae's ability to capture carbon dioxide during the application and biomass production process and consequently reducing carbon dioxide emissions. Although microalgae are a feasible source of biofuel, industrial microalgae applications face energy and cost challenges. To overcome these challenges, researchers have been interested in applying the bio-refinery approach to extract the important components encapsulated in microalgae. This review discusses the key steps of microalgae-based biorefinery including cultivation and harvesting, cell disruption, biofuel and value-added compound extraction along with the detailed technologies associated with each step of biorefinery. This review found that suitable microalgae species are selected based on their carbohydrate, lipid and protein contents and selecting the suitable species are crucial for high-quality biofuel and value-added products production. Microalgae species contain carbohydrates, proteins and lipids in the range of 8% to 69.7%, 5% to 74% and 7% to 65% respectively which proved their ability to be used as a source of value-added commodities in multiple industries including agriculture, animal husbandry, medicine, culinary, and cosmetics. This review suggests that lipid and value-added products from microalgae can be made more economically viable by integrating upstream and downstream processes. Therefore, a systematically integrated genome sequencing and process-scale engineering approach for improving the extraction of lipids and co-products is critical in the development of future microalgal biorefineries. [ABSTRACT FROM AUTHOR]

Microalgae are photosynthetic cell factories of global interest for fuels, food, feed, bioproducts, carbon sequestration, waste mitigation, and environmental remediation. Actually, microalgal monocultures are used for biomass production and pollutant removal, yet are limited by moderate production and contaminations. Here we review binary cultures of autotrophic microalgae with bacteria, yeast, fungi, and heterotrophic microalgae, with focus on growth, lipid accumulation, bioremediation, wastewater treatment, and cost-effective harvesting. We found that a controlled, symbiotic binary culture facilitates waste bioremediation and biomass harvesting, with 96% efficiency, and reduces cost by 20–30%. Noteworthy, in binary or polyculture systems, autotrophic microalgae often develop a symbiosis by exchanging nutrients and metabolites with heterotrophic microalgae, bacteria, yeast, fungi, which may help to achieve higher biomass production. [ABSTRACT FROM AUTHOR]

Microalgae have been widely explored because of the diverse number of their worthwhile applications and potential as a source biomass for the production of biofuels and value-added materials. However, downstream techniques have yet to be fully developed to overcome techno-economic barriers. Flocculation is a superior method for harvesting microalgae from growth medium because of its harvesting efficiency, economic feasibility. Various kind of bio-flocculation harvesting methods are consider as attractive low cost and environmentally friendly options and able to harvest >90% biomass. Lipid recovery from microalgal cells is a major barrier for the biofuel industry because of process complexity and algae cell structure. Thus, the pretreatment method is necessary to disrupt the cell walls of microalgae and enhance lipid extraction. Many techniques, including dry methods of extraction, are already being implemented but found out that they are not efficient and cost-effective. Various new wet harvesting strategies have been claimed to extract major lipids in cost-efficient (30% less than conventional) way as wet technologies can eliminate the cost of cell drying and associated instruments. It is necessary to develop new methods which are energy and cost-effective, and environmentally friendlier for the commercialization of biofuels. Therefore, this review presents the advances in the progress of various flocculation harvesting methods with special emphasis on innovative bio-flocculation, the underlying mechanism of microalgae and flocculation. In this study also summarize the recent progress on microalgal oil extraction processes, and comparison was made between the processes in terms of sustainability, technology readiness, and applications in larger scales. Image 1 • Approaches of the different methods of flocculation have been outlined in depth. • Bio-based flocculation methods could significantly reduce cost of microalgae harvesting. • Green extraction approaches reduce time and energy for industrial viability. • Judicious selection of harvesting and lipid extraction methods ensures economical biofuel production. • Appropriate policy framework is required for commercialization of microalgae biofuels. [ABSTRACT FROM AUTHOR]