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The goal of this work is to achieve the defect-free production of parts made using Additive Manufacturing (AM) processes. As a step towards this goal, the objective is to detect flaws in AM parts during the process by combining predictions from a physical model (simulation) with in-situ sensor signatures in a machine learning framework. We hypothesize that flaws in AM parts are detected with significantly higher statistical fidelity (F-score) when both in-situ sensor data and theoretical predictions are pooled together in a machine learning model, compared to an approach that is based exclusively on machine learning of sensor data (black-box model) or physics-based predictions (white-box model). We test the hypothesized efficacy of such a gray-box model or digital twin approach in the context of the laser powder bed fusion (LPBF) and directed energy deposition (DED) AM processes. For example, in the DED process, we first predicted the instantaneous spatiotemporal distribution of temperature in a thin-wall titanium alloy part using a computational heat transfer model based on graph theory. Subsequently, we combined the preceding physics-derived thermal trends with in-situ temperature measurements obtained from a pyrometer in a readily implemented supervised machine learning framework (support vector machine). We demonstrate that the integration of temperature predictions from an ab initio heat transfer model and in-situ sensor data is capable of detecting flaws in the DED-produced thin-wall part with F-score approaching 90%. By contrast, the F-score decreases to nearly 80% when either temperature measurements from the in-situ sensor or temperature distribution predictions from the theoretical model are used alone by themselves. This work thus demonstrates an early foray into the digital twin paradigm for real-time process monitoring in AM via seamless integration of physics-based modeling (simulation), in-situ sensing, and data analytics (machine learning). [ABSTRACT FROM AUTHOR]

• Key application areas of deep learning are identified in urban water and wastewater management. • Popular application areas include anomaly detection, system state forecasting, asset monitoring and assessment. • Industrial application of deep learning is still at an early stage with few implementations reported. • Research challenges include data privacy, algorithm development, explainability, multi-agent system and digital twin. • Deep learning should drive urban water systems towards high intelligence and autonomy. Deep learning techniques and algorithms are emerging as a disruptive technology with the potential to transform global economies, environments and societies. They have been applied to planning and management problems of urban water systems in general, however, there is lack of a systematic review of the current state of deep learning applications and an examination of potential directions where deep learning can contribute to solving urban water challenges. Here we provide such a review, covering water demand forecasting, leakage and contamination detection, sewer defect assessment, wastewater system state prediction, asset monitoring and urban flooding. We find that the application of deep learning techniques is still at an early stage as most studies used benchmark networks, synthetic data, laboratory or pilot systems to test the performance of deep learning methods with no practical adoption reported. Leakage detection is perhaps at the forefront of receiving practical implementation into day-to-day operation and management of urban water systems, compared with other problems reviewed. Five research challenges, i.e., data privacy, algorithmic development, explainability and trustworthiness, multi-agent systems and digital twins, are identified as key areas to advance the application and implementation of deep learning in urban water management. Future research and application of deep learning systems are expected to drive urban water systems towards high intelligence and autonomy. We hope this review will inspire research and development that can harness the power of deep learning to help achieve sustainable water management and digitalise the water sector across the world. [Display omitted] [ABSTRACT FROM AUTHOR]