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• Three novel lattices by inserting honeycomb struts into the traditional 3D auxetic structure were proposed. • The tensile and compressive mechanical behaviours of hybrid lattices were studied and compared. • 3D hybrid lattices are more effective in tension-dominated applications. Lattice structures have the potential for application in tensile conditions. However, limited studies have addressed tensile behaviours of such structures and compared them with their compressive behaviours. In this paper, re-entrant structure as the foundation was selected to develop new 3D hybrid auxetic honeycomb lattice structures, each characterized by a unique unit cell configuration that features interconnected centre auxetic honeycomb, differentiating it from 2D hybrid auxetic honeycomb structures. A series of uniaxial quasi-static tensile and compressive tests, followed by simulations were conducted on these structures to investigate and compare their energy absorption characteristics. The results show that there were significant differences between these structures in terms of their mechanical behaviours under tension and compression. Especially, the smallest value of energy absorption under tensile load was 86% higher than the largest value under compressive load. The stiffnesses of these lattice structures under tensile loading were about 84–122 times of those of the identical corresponding structures when they were compressed. Meanwhile, the progressive stretching, buckling and collapse mechanisms observed in these structures exhibited excellent stiffnesses and energy absorptions under tensile and compressive load compared to traditional 3D auxetic as the basic structure. The outer frame structure of lattice structures had a direct influence on Poisson's ratio. The work indicates that the stiffness and energy absorption of the traditional 3D auxetic structure can be enhanced by embedding auxetic and honeycomb umbrella shaped elements. [Display omitted] [ABSTRACT FROM AUTHOR]

• Novel REAT honeycomb structure derived from bio-inspired gradient-based distribution. • Extensive experiments were conducted to decipher different stages of compression and mechanical properties. • Discovery of a new driver for deformation based on the difference in negative poisson's ratio between layers. • Uncovered 80% higher elastic stiffness and 20% larger densification strain for Chiral-based gradient distribution than its conventional counterpart. • Early-stage compression demonstrated 60% more plateau stress and constant 25% higher energy absorption efficiency. This study focuses on the nature-inspired gradient-based approach to re-designing re-entrant anti-trichiral (REAT) honeycombs through extensive experimental quasi-static compression. Novel perspectives on REAT honeycomb are offered through the introduction of gradient distributions on two critical geometrical parameters, the cylindrical diameter (chiral) and height of the unit cell, rather than the traditional thickness-based gradient approach. Chiral-based gradient approach demonstrated clear advantages in elastic stiffness, specific energy absorption (SEA) and densification strain over uniform REAT structures of constant geometrical parameters. These advantages are exhibited in their extended and constantly increasing quasi-plateau stage, consistent specific energy absorption (SEA) especially during early stages of compression, and most importantly, the ability to maintain a relatively constant energy absorption efficiency that is 25% more than that of the Base uniform REAT structure. Height gradient-based REAT structures, on the other hand, were able to leverage on associations between the negative Poisson's ratio (NPR) effect and height of unit cell to demonstrate notable deformation patterns across various portions of the structure. The present work reveals the performance enhancements through alternative gradient-based approaches over thickness-based gradient approaches and highlighted the differences in NPR between layers as the main driver of compressive collapse apart from the commonly concluded difference in relative density. [Display omitted] [ABSTRACT FROM AUTHOR]

• A simple re-entrant auxetic metamaterial is designed by rotating and connecting 2D re-entrant honeycomb cells. • The energy absorption of the proposed metamaterial is discussed under different design parameters. • The proposed 3D re-entrant auxetic lattice has desirable stiffness and specific energy absorption. • The initial peak stress and energy absorption capacity of the metamaterial can be adjusted via changing design parameters. As a branch of auxetics, the re-entrant hexagonal honeycomb has many superior mechanical performances. However, most research focused on two-dimensional (2D) re-entrant structures or three-dimensional (3D) structures without high compressibility. The energy absorption capacity of such structures is deficient for practical applications. Therefore, it is important to investigate the 3D re-entrant honeycomb structures which can sustain large deformation in order to make the most use of the materials. In this work, a simple 3D re-entrant unit cell is designed, manufactured and examined. The influence of geometric parameters on the deformation mode and energy absorption capacity is investigated numerically. The experimental results are in good agreement with the finite element prediction. The proposed 3D re-entrant auxetic metamaterial not only possesses a greater bearing capacity but also presents a stable compression deformation. The structure exhibits a desirable energy absorption behavior, including obvious auxetic behavior and a long stress plateau. By adjusting the geometrical parameters of the structure, the performances of energy absorption and compression stiffness can be improved. These findings provide a new idea to design 3D auxetic metamaterials and promote their utilization in protective structures. [Display omitted] [ABSTRACT FROM AUTHOR]