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• The proposed hybrid AuxHex structure consists of auxetic and honeycomb cells. • The equations for modulus and strength along x - and y -directions are derived. • Theoretical results are in agreement with simulation and experimental results. • Mechanical properties and specific energy absorption are enhanced 16% and 38%. The architected mechanical metamaterials have garnered significant research attention for a variety of engineering application due to their remarkable mechanical properties and unique deformation behavior. Herein, the in-plane uniaxial compressive response and energy absorption capacity of a novel hybrid configuration, AuxHex structure, which consists of auxetic and hexagonal honeycomb cells, are systematically investigated through theoretical, finite element simulation and experimental methods. A series of AuxHex sandwich core panels have been fabricated with nylon material by using additive manufacturing route. The relationships for Young's modulus and plastic collapse stress along different loading directions are derived and validated through the comparative analysis. In addition, the deformation mechanism and failure modes of the AuxHex structure have also been discussed in detail. The AuxHex structures have exhibited superior Young's modulus, collapse strength and energy absorption than traditional honeycomb structures. In the x -direction, the energy absorption capacity was improved by 38%, which can be attributed to the uniform and stable deformation mode of the unit cell. The theoretical prediction results of Young's modulus and plastic collapse stress are consistent with finite element simulation and experimental results. The AuxHex structures demonstrate a novel design strategy for the architected metamaterials through the combination of various cellular cells. The hybrid structures will play an important role in both the load-bearing and energy-absorbing applications, and it demonstrates a novel design strategy for the architected metamaterials through the combination of various cellular cells. Image, graphical abstract [ABSTRACT FROM AUTHOR]

• An aluminum foam filled re-entrant aluminum honeycomb structure (FRAH) is designed and investigated. • The proposed FRAH possesses higher specific energy absorption compared to the structure without filling aluminum foam. • The concept of the functional gradient (FG) is introduced into the composite re-entrant honeycombs. • 4. The FG design of the composite structure could reduce the initial peak stress and increase the platform stress value. Auxetic materials have been widely studied in recent years due to their excellent mechanical properties and special deformation modes. However, the application of auxetic materials in practical engineering is limited by the low stiffness. Therefore, in order to broaden the range of applications, it is significant to improve the stiffness of auxetic materials. In this study, the re-entrant aluminum honeycomb is combined with an aluminum foam. The mechanical properties and deformation modes of the aluminum foam filled re-entrant aluminum honeycomb are studied experimentally and numerically. In addition, the effects of the geometrical parameters of such a honeycomb are investigated. The results indicate that the stiffness and the energy absorption capacity can be effectively improved by filling the re-entrant honeycomb with aluminum foam. Due to the high compressibility of aluminum foam, the structure can still retain the auxetic effect at a large strain. In addition, the concept of the functional gradient is introduced into the field of composite re-entrant honeycomb, and the influence of angle gradient and thickness gradient on the structure is analyzed. The results show that the composite structure with the designed functional gradient outperforms the uniform composite structure in terms of initial peak stress and the stress value at the platform stage. Due to its superior performance, the proposed auxetic composite structures hold promising applications in the fields of vehicle engineering, protective engineering and aerospace engineering. [Display omitted] [ABSTRACT FROM AUTHOR]

• Metallic graded RECH prototypes fabricated through a low-cost step-by-step method. • Graded RECH takes advantage of structural hierarchy and functional gradient. • Gradient design causes multi-step deformation mode and multi-plateau stress. • Improved SEA and auxeticity of graded RECH under different crushing velocities. As lightweight energy-absorbing materials, auxetic honeycombs have demonstrated promising applications in engineering fields. In this study, the graded re-entrant circular auxetic honeycombs (RECH) were proposed, and their metallic prototypes were fabricated through a low-cost step-by-step method. The novel design of graded RECH takes advantage of structural hierarchy on the meso-scale and functional gradient on the macro-scale. The in-plane crushing behaviors of uniform (U) RECH, positive gradient (PG) RECH and negative gradient (NG) RECH with the same relative density were investigated under different crushing velocities. The finite element (FE) models were validated by comparing against the experimental and theoretical results. The results showed that the gradient design can control the multi-step deformation modes of RECH, which leads to the multi-plateau characteristics and reduced initial stress peaks in stress-strain curves. Under quasi-static crushing, the specific energy absorption (SEA) of PG-RECH is higher by 43.9% than that of U-RECH owing to more plastic deformations of hierarchical circular walls at a large strain. Under dynamic impacts, the SEA of NG-RECH is 2.7 times and 1.5 times those of PG-RECH and U-RECH at a small strain, respectively. Finally, the NG-RECH shows more negative Poisson's ratio (NPR) behavior than the U-RECH under dynamic crushing. This study offers new routes to the fabrication and design of auxetic metamaterials. [Display omitted] [ABSTRACT FROM AUTHOR]

• A simple re-entrant auxetic metamaterial is designed by rotating and connecting 2D re-entrant honeycomb cells. • The energy absorption of the proposed metamaterial is discussed under different design parameters. • The proposed 3D re-entrant auxetic lattice has desirable stiffness and specific energy absorption. • The initial peak stress and energy absorption capacity of the metamaterial can be adjusted via changing design parameters. As a branch of auxetics, the re-entrant hexagonal honeycomb has many superior mechanical performances. However, most research focused on two-dimensional (2D) re-entrant structures or three-dimensional (3D) structures without high compressibility. The energy absorption capacity of such structures is deficient for practical applications. Therefore, it is important to investigate the 3D re-entrant honeycomb structures which can sustain large deformation in order to make the most use of the materials. In this work, a simple 3D re-entrant unit cell is designed, manufactured and examined. The influence of geometric parameters on the deformation mode and energy absorption capacity is investigated numerically. The experimental results are in good agreement with the finite element prediction. The proposed 3D re-entrant auxetic metamaterial not only possesses a greater bearing capacity but also presents a stable compression deformation. The structure exhibits a desirable energy absorption behavior, including obvious auxetic behavior and a long stress plateau. By adjusting the geometrical parameters of the structure, the performances of energy absorption and compression stiffness can be improved. These findings provide a new idea to design 3D auxetic metamaterials and promote their utilization in protective structures. [Display omitted] [ABSTRACT FROM AUTHOR]