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This paper presents and investigates the properties of concrete in which a portion of the cement is substituted with non-sintered Hwangto (NSH), a readily available building material in Asia. Given the inactive nature of NSH, this study aimed to determine the optimal cement replacement ratio and quantitative strength of the material. The unit weight, compressive strength, ultrasonic pulse velocity (UPV), and stress–strain of the NSH concrete (NSHC) were evaluated. Additionally, we developed a predictive model for determining compressive strength based on the regression analysis of compressive strength and UPV. The water-to-binder ratio was set to 0.41, 0.33, and 0.28, and the NSH replacement rates in the cement were set to 0%, 15%, 30%, and 45% for evaluating various strength ranges. The mechanical property measurements indicated reductions of 5.35% in unit weight, 35.62% in compressive strength, and 6.34% in UPV as the NSH was replaced. Notably, the smallest deviation from plain concrete was observed at a replacement rate of 15%. The scanning electron microscopy analysis results showed that the plain concrete exhibited a crystalloid structure; however, as the NSH replacement rate increased, the amorphous structure and pores increased while unreacted NSH particles were also observed. The X-ray diffraction analysis results demonstrate that the peak intensities for kaolinite and mullite increased as the NSH replacement rate increased, while those of C–S–H gel and CaO showed low peak intensities. Furthermore, the regression analysis concluded that an exponential function was suitable. Consequently, a compressive strength prediction model was developed, and in the error test, the NSHC model demonstrated an average error of <10%, with fewer errors at the lower compressive strength boundaries. [ABSTRACT FROM AUTHOR]

Urbanization processes in Asia are still ongoing; thus, aggregate demand is expected to increase in following years. Even though construction and demolition waste is a source for secondary building materials in industrialized countries, it is not yet an alternative construction material source in Vietnam as the urbanization process is still ongoing. Thus, there is a need for river sand and aggregates alternatives in concrete, namely manufactured sand (m-sand) from primary solid rock materials and secondary waste materials. The focus in the present study for Vietnam was on m-sand sand as alternative for river sand, and different ashes as alternatives for cement in concrete. The investigations comprised concrete lab tests according to the formulations of concrete strength class C 25/30 in accordance with DIN EN 206, followed by a lifecycle assessment study in order to identify the environmental impact of the alternatives. In total 84 samples were investigated, consisting of 3 reference samples, 18 samples with primary substitutes, 18 samples with secondary substitutes, and 45 samples with cement substitutes. This kind of holistic investigation approach comprising material alternatives and accompanying LCA was the first study for Vietnam, and even for Asia, and represents a substantial added value for future policy development in order to cope with resource scarcity. The results show that with the exception of metamorphic rocks, all m-sands meet the requirements for quality concrete. In terms of cement replacement, the mixes showed that a higher percentage of ash reduces the compressive strength. The compressive strength values of the mixes with up to 10% coal filter ash or rice husk ash were equivalent to the C25/30 standard concrete formulation. Higher ash contents up to 30% lead to the reduction of the concrete quality. The LCA study's results highlighted the better environmental footprints across environmental impact categories in the 10% substitution material in comparison to the use of primary materials. The LCA analysis results showed that cement as a component in concrete holds the highest footprint. The use of secondary waste as alternative for cement provides significant environmental advantage. [ABSTRACT FROM AUTHOR]