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This paper presents a systematic approach to characterize integration challenges when implementing mission engineering and discusses some specific techniques to address these issues. With the introduction of mission engineering in the DOD science and technology lexicon, integration assumes a new dimension beyond the system product level. First, the authors offer a more precise definition of integration that focuses on incorporating a new technology or military capability into an existing organization's infrastructure. Using a collection of system integration literature and a set of examples, the authors define major problem areas regarding integration. Analyses of these issues present opportunities to identify specific methods to avoid or mitigate them. The resultant process is a foundation for mission engineering practitioners to plan successful integration of a new system. Acceptance of these procedures in the mission engineering community may lead to inclusion as standard practices in the DOD Mission Engineering Guide. [ABSTRACT FROM AUTHOR]

This paper involves the design and construction of the intake manifold system of the FSAE car including the air shroud, air filter, throttle body, restrictor plenum, fuel injectors, fuel rail and runners. To ensure the quality, the proposed system is designed based on the FSAE rules. The design process of the intake manifold system will consist of the usual engineering processes including computer modelling, Finite Element Analysis and finally Computational Fluid Dynamics testing in order to determine the validity of the model and to tune the design in order to obtain the optimum performance out of the intake manifold system as a whole. [ABSTRACT FROM AUTHOR]

The objective of the article is to present the linking of simulation and planning software. The paper begins with a review of recent literature as well as description of the problem under investigation. Following from practical requirements, five decision-making rules were implemented to the production process. In the final part, the overall results to ensure time and economic efficiency of the production process are presented. The obtained results show that the best option is to apply the rule during which the first part to be machined is the one that first enters the production process to ensure minimum production time, maximum machine load and limit machine costs. By application of this rule, the total production time accounts for 524 seconds at the total cost of 7914.60 €. The overall benefits of the research are being described in details in the final part of the article. [ABSTRACT FROM AUTHOR]

Coordination is essential for improving supply chain performance, and one of the most critical factors in achieving the coordination of a supply chain is the integrated research of production and distribution. In this paper, a novel two-stage hybrid solution methodology is proposed. In the first stage, products are processed on the serial machines of multiple manufacturers located in two industrial parks. A fuzzy multi-objective scheduling optimization is performed using a modified non-dominated sorting genetic algorithm II (NSGA-II). The result obtained in the first stage is used in the second stage to optimize the distribution scheduling problem using a modified genetic annealing algorithm (GAA). Finally, simulation results verify both the feasibility and efficiency of the proposed solution methodology. [ABSTRACT FROM AUTHOR]

Resin infusion (RI) process has been widely used for manufacturing composite parts. The variation of preform thickness brings great difficulty to the three-dimensional simulation of the filling stage. To accurately simulate the preform thickness change and resin flow during resin infusion, precise preform compaction models and dynamically changing geometry models need to be adopted. At present, resin flow is usually considered as two-dimensional and simple compaction models are employed to simplify the simulation, which degrades the prediction accuracy seriously. In this paper, general equations to describe the resin flow in the changing thickness cavity are developed, and the viscoelastic model is adopted which can fully express the dynamic characteristics of the preform compaction. To avoid solving the coupled resin flow/preform deformation equations directly, the volume of fluid method and the dynamic mesh model are employed to implement the tracking of the flow front and updating of cavity geometry model. The resin storage and release induced by porosity variations are adjusted by a master-slave element method to ensure mass conservation. Two simulation examples are carried out to demonstrate the capability of the above approach. The applicability of the approach on arbitrary complex domains and sequential injection strategy is also verified. [ABSTRACT FROM AUTHOR]

This paper compiles selected predictive analytical and numerical tools which can be used to model and understand the mechanisms of importance at different stages during and immediately after extrusion-based 3D printing of cementitious materials. The proposed toolbox covers different aspects of the process including mixing, material transportation, layer deposition, mechanical behavior of the fresh printed structure, and its early curing. Specifically, the paper provides basic analytical methods that should be helpful for an initial, first-order analysis of a given printing process. These methods deliver, in turn, a first estimation of some material requirements and process parameters. Limitations of these analytical methods are also discussed. Furthermore, the paper presents a review of advanced numerical tools that can be used to simulate the steps in the printing process accurately. It is shown that these tools can serve to describe complex behaviors, help in designing process parameters, or optimizing the rheological response, even though further developments are still needed to capture fully the attendant physical mechanisms. [ABSTRACT FROM AUTHOR]

Clamping errors in workpiece positioning decrease the outcome of machine tools. To avoid rejects, which occur due to failures in the clamping, a sensory clamping system is being investigated at the Institute of Production Engineering and Machine Tools (IFW). The aim is to provide hydraulic clamping elements with sensory capabilities to enable condition and process monitoring of the clamping system inside the harsh environment of a machine tool. Firstly, this paper gives a general survey of the targeted application and the concept to achieve a sensory clamping system for the industrial use in series production. Then it focuses on the integration of strain gauges into the exemplary chosen hydraulic swing clamp. Hereby, it shows the qualification of strain gauges for the estimation of different objectives, like hydraulic pressure, piston position, and external loads. Therefore, methods for the identification of suitable positions for the strain gauge integration into the clamping element are being discussed on the basis of experimental results and simulations. Furthermore, a method to achieve higher sensor sensitivity by 71% to the detriment of the compliance by 1.3% is presented. [ABSTRACT FROM AUTHOR]

An introduction is presented in which the editors discuss papers presented during Multiscale Multiphase Process Engineering (MMPE) 2014 including the topics numerical simulations of particle movement, mass transfer and surface wetting, and new measurement methods for non-spherical particles.