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Catalyst could significantly improve thermal decomposition performance of energetic materials. However, different approaches for dispersing catalyst into energetic materials lead to quite different results. Generally, improved homogeneity of the mixture always results in better performance. In this paper, a novel method was applied on synthesizing nanoceria; at the same time, electrospray method was introduced to produce homogenous RDX/ceria micropowder. The mixture was characterized and tested by scanning electron microscope-energy-dispersive spectroscopy and differential scanning calorimetry-thermogravimetry. Kissinger method was employed to calculate activation energy of different specimens according to DSC data. Results indicated that with electrospray formation, catalyst (nanoceria) could be evenly dispersed into RDX. In contrast to pure RDX, RDX/ceria mixture could decompose at a lower temperature and has lower activation energy. The calculation results of critical explosion temperature indicated that the mixture is safe for storage and process operation. This study points out a potential way to develop new method to make energetic/catalyst mixture. [ABSTRACT FROM AUTHOR]