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This paper proposes an agent-based simulation model to study and analyse the performance of various procurement and production policies in the recycled paper industry. The proposed model includes the recycled pulp production process, as well as the waste paper inventory and procurement processes. A detailed simulation model developed in partnership with a large recycled pulp producer in North America was developed in order to emulate the procurement manager's behaviour. Therefore, based on the observed behaviour of the procurement manager, a procurement behaviour model, which takes both market price and inventory requirement into account, is introduced. This paper also introduces a waste paper market model that simulates a market price and enables the control of price forecast accuracy. Two series of experiments were carried out in order to study the performance of procurement and production policies in several productions contexts. Results show that production Volume Flexibility has a negative impact on costs, inventory and quality. However, it is possible to partially reduce these issues with the introduction of contracts with Volume Flexibility, although only a limited effect has been observed in our experiments. A more significant strategy to improve costs consists in reducing production rate to the minimum level required to meet demand.

We discuss cutting stock problems (CSPs) from the perspective of the paper industry and the financial impact they make. Exact solution approaches and heuristics have been used for decades to support cutting stock decisions in that industry. We have developed polylithic solution techniques integrated in our ERP system to solve a variety of cutting stock problems occurring in real world problems. Among them is the simultaneous minimization of the number of rolls and the number of patterns while not allowing any overproduction. For two cases, CSPs minimizing underproduction and CSPs with master rolls of different widths and availability, we have developed new column generation approaches. The methods are numerically tested using real world data instances. An assembly of current solved and unsolved standard and non-standard CSPs at the forefront of research are put in perspective.

Corrugated paper is produced by gluing three types of papers of the same breadth. Given a set of orders, we first assign each order to one of the standard breadths, and then sequence those assigned to each standard breadth so that they are continuously manufactured from the three rolls of the specified standard breadth equipped in the machine called corrugator. Here we are asked to achieve multi-goals of minimizing total length of roll papers, total loss of papers caused by the differences between standard breadths and real breadths of the orders, and the number of machine stops needed during production. We use integer programming to assign orders to standard breadths, and then develop a special purpose algorithm to sequence the orders assigned to each standard breadth. This is a first attempt to handle scheduling problems of the corrugator machine.

We consider a vertically integrated papermaking operation composed of an integrated pulp and paper mill with its regional supply network. Considering land procurement and harvest rotation as strategic decision variables, we construct a model to establish a long-range timber supply plan that minimizes the total discounted cost of meeting annual virgin wood fiber demand over an infinite horizon. Under appropriate assumptions on costs and storage, the land procurement and harvest rotation decisions are separable with harvest rotation being determined via a forest economics-type equation and land procurement being determined by a newsvendor-type equation.

In this paper we describe a container loading software package for a pulp and paper manufacturer. The program takes, as input, orders for paper products in sheets or reels. As output it produces precise order quantities, and stowage plans for shipping containers. The program includes a heuristic algorithm for two-dimensional stowing of reels of a common diameter, a bin packing algorithm for combining reels into stacks and a two-dimensional algorithm for stowing pallets of various sizes. Since the order sizes are usually greater than one container load all algorithms are designed for the multi-container case. The program is currently in use and has been effective in several decision situations including (a) good sizes for reel diameters (b) efficient stowage patterns, and (c) production quantities that are compatible with cost efficient shipping. It also reduces the time taken to produce stowage and shipping documents.

The paper addresses ranking of factors with a use of the pairwise comparison method in sense of the analytic hierarchy process (AHP). The aim of this study is to show that the logarithmic least squares method used to approximate judgement matrix in order to calculate the ranking of factors does not cause the reduction of weight of a new alternative as the eigenvector method does.

The great variety of project scheduling problems studied in the ever growing literature motivated the recent development of classification schemes. In a recent paper (European Journal of Operational Research 112 (1999) 3–41), Brucker et al. make the claim that, so far, no classification scheme exists which is compatible with what is commonly accepted in machine scheduling and introduce a new classification. In this note, we critically review major shortcomings of the suggested scheme which place heavy limitations on its potential use.